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Project Facilitator / Production Engineering / Weekend Work Maintenance Leader. Resume

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Georgetown, KY

OBJECTIVE:

  • To secure a position with an organization providing an opportunity for mutual success utilizing my broad range of operations management, analysis, design, engineering, programming, installation, commissioning/start - up experience in electrical, mechanical, instrumentation and automated control systems applications throughout a variety of industries.
  • There isn’t much I haven’t done and a lot of experience that I can deploy on day one.

TECHNICAL SKILLS:

Project & Construction Management / Coordination Services: Specification Development Contract Negotiation & Facilitation Vendor / Subcontractor Selection & Management Technical Specification & B.O.M. Creation / Assembly Electrical Construction Management

Start - up & Commissioning Services: Instrumentation & Controls, Motor Starters and Drives DCS / PLC Systems Programming, Troubleshooting and Documentation OEM and Vendor Subsystems (Electrical and Mechanical Processes)

Field Services: Technical Field Service - Electrical & Mechanical Systems DCS & PLC Programming and Troubleshooting NIST Instrumentation Calibration Standards & Services

Electrical Engineering & Design: Motor Control Center Design Switchgear / Load Center / Breaker Panel Design & Selection Cable tray & Conduit Systems Design Custom Control Panels & Systems Design - PLC and DCS 10 yrs. Of UL 508 Experience as an OEM IEC & NEMA Motor Control Design Expertise One-Line, Three-Line, Instrumentation, P&ID

PLC Programming Expertise (includes Development S/W): Allen - BradleyPLC2, PLC3, PLC5, SLC150, SLC, Control Logix Cutler-HammerDL series General-Electric90-30, 90-70, Series 6 MitsubishiSeries M, F & K Modicon884s, 984s, Quantum, Compact 984, Momentum, Reliance SiemensS5, S7 TelemechaniqueMicro, Nano, Premium Texas-Instruments520, 530 Eagle SignalEptak 210, 220, 240, 2x5s, 700 WestinghouseNumalogic Series

SCADA/GUI/OIT Software Expertise: AB RSViewExpert Level Genesis GE CimplicityExpert Level IntellutionExpert Level FLS ECSExpert Level Nematron USDATA - Factory LinkExpert Level WonderwareExpert Level Xycom IDT / Cutler Hammer PanelmateExpert Level Total Control Products (TCP)

Engineering, Office, Project, Program Development Software Expertise: AutoCAD10 through 2011 Expert Level MS Accessall thru 2010Expert Level MS Projectall thru 2010 MS SQLLatestExpert Level Oracle OBIEELatestMaintnenance Eclipse BIRT3.7 thru 4.2Expert Primavera MS Excelall thru 2010Expert Level MS Wordall thru 2010Expert Level Adobe PageMaker Word Perfect MS Visual Basic all through 6.0Expert Level MS Visual Studio.netMaintenance MS C & C++ MS Quickbasic IEC - 1131 compliant PLC programming toolsExpert Level TCP/IP, Microsoft Network Design & DevelopmentExpert Level

IOT Technology Development: Bluetooth and Wifi Wireless Sensor IOT Data Streaming Gateway Development Thin Film Sensor Applications for Process Ergo Compliance Testing / Confirmation IOT Enabled Sensor Development

PROFESSIONAL EXPERIENCE:

Confidential - Georgetown, KY

Responsibilities:

  • Develop and Drive IoT implementation opportunities for Process Control and Data Acquisition.
  • Improve Productivity across all Toyota North American Operations through equipment / parts obsolescence mitigation.
  • Reduce Spare Parts Inventory / Usage by $3,000,000 through Duplication reduction and consolidation (Clerical and Functional)
  • Deploy IBM Maximo EAM / CMMS (Computerized Maintenance Management System) to align maintenance strategies across Stamping, Paint, Welding, Assembly and Unit plants throughout North America.
  • Develop Microsoft SQL, Oracle OBIEE and Eclipse BIRT reports for production and maintenance KPI visualization / analysis to improve Maintenance Focus.
  • Assist in personnel and start-up of new Corolla Assembly plant in Mississippi (Stamping and Body-weld).
  • Provide troubleshooting guidance to all North American plants, including subsidiaries, with Major Breakdowns and maintenance process improvements.
  • PLC Experience utilized include ToyoPuc PC2, PC10, AB ControLogix, PLC5, MicroLogix, SLC500, Siemens S7, Yaskawa GL 60/70, MP22/, GL120/130/145, Modicon Quantum, 984
  • HMI / SCADA Experience utilized include Wonderware, Proface and RSView, GE Cimplicity and some ActivPlant.

Project Facilitator / Production Engineering / Weekend Work Maintenance Leader.

Confidential - Georgetown, KY

Responsibilities:

  • Confidential - ATR Group Production Engineering
  • Capital, Production Improvement and Maintenance Project / Activities Development (Ringi).
  • Scope of Work, Cost and Justification Development
  • Plan, design, specify, bid & buy equipment & services based on the Scope of Work.
  • 3500 Metric Ton Transfer Press (6A & 7A) Preventive Maintenance - Inspection Facilitation.
  • 3500 Metric Ton Press (6A) Auto Palletizer Upgrade Project Facilitation.
  • 3500 Metric Ton Press (6A) Die Cushion Extraction, Upgrade and Replacement Project Facilitation.
  • 3500 Metric Ton Transfer Press (8A) Feeder System Lift Cylinder Replacement.
  • Provide technical direction to Co-Ops and E.I.T.s.
  • Customer Service & Support including provide troubleshooting guidance to all North American plants, including subsidiaries, with Major Breakdowns and maintenance process improvements.
  • PLC Experience utilized include ToyoPuc PC2,PC3, PC10, AB ControLogix, PLC5, MicroLogix, SLC500, Siemens S7, Yaskawa GL 60/70, MP22/, GL120/130/145, Modicon Quantum, 984
  • HMI Experience utilized include Wonderware, Proface and RSView, GE Cimplicity and some ActivPlant.

Project Leader / Control Systems Engineer, Electrical Designer, PLC Programmer and Start-up.

Confidential -Evansville, IN

Responsibilities:

  • Project Justification, Design, Specification, Planning, Start-up and Installation Management.
  • Electrical & Control Systems Design & Engineering for Body Engineering, Stamping Equipment Group.
  • Implementation of Press Control Safety Systems and associated material handling systems.
  • Motion Control Applications for Hi-Speed Stamping Operations
  • Yaskawa GL120/130, GL60/70, Toyopuc and Siemens S7-300 PLC Programming
  • Link Electric OmniLink Press Control Systems integration.

Project Engineer, Electrical Designer, PLC Programmer

Confidential - Atlanta GA

Responsibilities:

  • Electrical Systems Design & Engineering for Batch Mixing and Conveying systems used in the production of chewing gum.
  • Conversion from existing TI 555 to Siemens S7-317-2DP
  • Motion Control Applications for Hi-Speed Sheeting Process
  • Siemens S7-300 PLC Programming
  • TI 505 PLC Programming

Project Engineer, Electrical Designer, PLC Programmer

Confidential - Conroe TX

Responsibilities:

  • Electrical Systems Design & Engineering for Hoist Control Application
  • Technical Product Specification & Selection.
  • Siemens S7-300 PLC Programming

Project Engineer

Confidential - Atlanta GA

Responsibilities:

  • Technical Specification Development / Rewrite
  • Develop Engineering Standards and Specifications for Plant Processes and Control Systems utilized in the processing of zirconium based metals for use in the Nuclear Fuel industry.
  • Identify and standardize equipment designs and engineering standards for use on future process improvements and new capital projects.
  • Review and revise existing Plant Process Specifications, existing installed and new process equipment and instrumentation specifications.

Project Engineer

Confidential - Houston TX

Responsibilities:

  • Rosemount RMV 5000 DCS Conversion to AB PLC5
  • Review, mark-up and verify existing system Loop Sheets, Wiring Diagrams, Termination Lists etc. and create new drawings for field installation using AutoCad 2000i.
  • Intellution iFix32 Windows 2000 Redundant Server Based HMI Control System Application Software Development,
  • Process Graphics and Custom Faceplate Development
  • Allen Bradley PLC5 Programming - RSLogix 5000
  • Custom Visual Basic Applications Development - MS VB6.0
  • MS Access Applications Development
  • Factory Acceptance Test Development and Oversight
  • Served as Technical Liaison between Control Dynamics and Cemex Inc.

Project Engineer

Confidential - Pittsburgh PA

Responsibilities:

  • Electrical power & control systems design including Cable tray, Conduit, MCC, Custom PLC Control Panels, Lighting Panels, ABB Bailey DCS, AB SLC504 and Process Instrumentation Systems using AutoCad 2000i.
  • Mechanical - Hydraulic in-feed control systems retrofit integration
  • Electrical Power, Control & Instrumentation Specification Development
  • Bid Evaluation and Contractor Qualification review and recommendation.
  • Vendor & Contractor Construction Management from Pre-Bid to Start-up.
  • Manage Start-up Teams (Electrical Contractors, Plant Instrumentation Techs. and Mechanical Contractors.)
  • Perform and certify NIST Traceable Process Instrument Calibration
  • Perform analog and discrete wiring terminations in DCS and PLC I/O cabinets. Performed I/O check-out of electrical contractor field work (including instrumentation, sensors, limit switches, valves, motor controls, motion switches, etc.).
  • Created new, modified existing, reviewed, submitted and released for construction One-Line, Three-Line, DCS / PLC Interconnection Drawings, Loop Sheets, Instrument Installation Details (Electrical and Process), ISA Instrument Data Sheets, Electrical Construction (Plan and Elevation) Drawings and BOMs for new equipment using AutoCad 2000i integrating data and electronic documents from MS Excel, Access and Word.
  • Documented existing Plant structure, piping and equipment and modifications to verify and resolve conflicts between existing and proposed Electrical and Mechanical installations using AutoCad 2000i 3D Modeling.
  • As Start-up Engineer and Start-up Team Manager…

Start-up Engineer

Confidential - Baltimore MD

Responsibilities:

  • Electrical Power & Control Systems including, Air Compressors, Pump Systems, Material Handling Systems, Product Batching Systems, DCS, PLCs and Instrumentation, integration and start-up.
  • Vendor / Subcontractor Management
  • NIST Traceable Process Instrument Calibration Services
  • Perform analog and discrete field wiring terminations and I/O check-out for sensors, limit switches, motorized valves, conveyor speed switches, motor control centers, process instrumentation, I/O panels, termination panels, junction boxes etc. based on information provided in blueprints, schematics, termination lists and loop sheets.
  • Documented, reviewed, verified and updated drawings and identified existing Turbine Island and Water Treatment Systems conduits, wiring, instrumentation, MCCs, S/G and cable tray installations.
  • Successes:
  • Established practices and standards now utilized throughout the company.
  • Achieved on-time start-ups of plant systems.
  • Positioned myself to provide engineering services for another project within the same organization.

Contract Engineer

Confidential - Baltimore MD

Responsibilities:

  • Sales, Engineering and Production Management
  • Vendor & Purchasing Management
  • Control Systems Design & Engineering - Modicon, A-B and GE.
  • GUI/OIT and PLC Programming
  • FIX MMI, GE Cimplicity, Panelmate
  • AutoCAD Drawing Development
  • Custom Control Panel Assembly - Component Layout, Wiring, Field Interconnections.
  • Wiring Harness Assemblies

OEM / Automation Technical Sales & Support

Confidential - Hagerstown MD

Responsibilities:

  • Created, marketed and conducted a highly successful “grassroots customer”, bi-weekly, seminar program for PLC Products - Selection, Programming and Troubleshooting.
  • Our Square D / Groupe Schnieder regional Automation product growth was the highest of all distributors, nationally.
  • I provided timely, expert level support for all of our customers.
  • I created the foundation for the “Major Projects Division” by utilizing, identifying regional projects utilizing and distributing “CMD”, “Dodge” and “P.E.C.” reports to regional sales managers enabling a coordinated approach to project sales across sales territories.
  • I created strong manufacturer, manufacturers representative and customer alliances.
  • I implemented vertical market strategies to align lower - tier customers with higher-tier customers resulting in higher project capture rates and significantly increased pull-trough of commodity product sales to deliver broader product scope and higher value sales.

Senior Systems Engineer - Technical Sales

Confidential - Hunt Valley MD

Responsibilities:

  • Electrical Engineering, PLC and DCS Programming, Plant Start-up and Technical sales and Support for Portland Cement Industry PLC based Distributed Control System projects. Project territory and focus included United States, Mexico and the Caribbean including the Dominican Republic and Puerto Rico. Control systems ranged from 1,000 I/O to 14,000 I/O. All systems included redundant networked operator PCs and / or VAX ALPHA & VMS based front-end SCADA control systems.

Systems Engineer

Confidential - Hunt Valley MD

Responsibilities:

  • Electrical Engineering, PLC and DCS Programming, Plant Start-up and Technical sales and Support for Portland Cement Industry PLC based Distributed Control System projects. Project territory and focus included United States and Mexico All systems included redundant networked operator PC based front-end SCADA control systems.

Electrical Shop Foreman, Application Engineer, Design Engineer, Drafter, Field Service Technician, VP

Confidential - Annapolis MD

Responsibilities:

  • Production Management
  • Marketing
  • Electrical Engineering - PLC Programming, AutoCAD Design, B.O.M. Development, Quality Assurance, Electrical Systems Design
  • Service - National and International Field Service

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