Lead Mechanical Engineer Resume

SUMMARY:

Self - motivated, creative FEA/ product development engineer wif professional experience, advanced, and research publications. Experienced in stress analysis, heat transfer, and fluid dynamics. Highly skilled in the use of Finite Element Analysis (FEA), Computer Aided Engineering (CAE), and Computational Fluid Dynamic (CFD), Optimization tools, and Design For Six Sigma (DFSS). Experienced in experimental stress measurements and in the design of robust and accurate force/ torque sensors using strain gages and other sensing technologies.
Master and bachelor degrees in aerospace engineering wif major of structural dynamics (aero-elasticity). Published research papers in aero-elastic flutter suppression using smart structures.
Personable communicator, interacting across internal groups and wif customers to meet requirements. Record of managing teams and multiple simultaneous projects. Detail-oriented and skilled in establishing design criteria.:
Finite Element Analysis (FEA/ CAE)
Structure design and stress analysis
Dynamic, fatigue and durability analysis
Optimization and Design For Six Sigma (DFSS)
Force, torque and pressure sensors design
Instrumentation using strain gage and capacitive sensing technologies.

TECHNICAL SKILLS:

FEA SoftWare: Skillful in Ansys, nCode DesignLife, Hyperworks, Abaqus; familiar wif LS-Dyna.

CAE Software: Inventor, Spaceclaim, UGS NX, SolidEdge, SolidWorks, AutoCAD, EasyCAD

Programing: Professional in Fortran Power station and falimiar wif C++

Other Software: Matllab, Mathematica, LabView

PROFESSIONAL EXPERIENCE:

Confidential

Lead Mechanical Engineer

Responsibilities:

Introduced many innovative robust sensors (single and multi-axis). Some innovative designs were achieved through complex optimization process that included topology optimization, structure optimization and six sigma analysis.
Developed and introduced some production processes that saved time and improved the quality.
Redesigned of some existing sensors to improve the performance and quality.

Confidential

Computer-aided Engineering (CAE) Mechanical Engineer

Responsibilities:

Provided nonlinear FEA and motion simulation to design and validate an impact test rig to measure and study impact loads. This project was built for Oakland University and my analysis matched the experimental data.
Using FEA, diagnosed and modified design of many serviced sensors especially those wif bad nonlinearity and repeatability, eliminating hours diagnostic/ repair time and saved service costs.
Applied Design For Six Sigma (DFSS) principals to achieve robust design and reduced the number of failed parts, more specifically for assemblies’ fits and tolerances. This reduced manufacturing costs.
Implemented FEA for fiberglass electric transformers at high speed and my analysis discovered likely failure. These efforts were instrumental in replacing transformers wif another technology at high speeds.
Executed finite element analysis for electrostatic and capacitance to introduce new measurement technology which is based on electrostatics.

Confidential

Mechanical Design Engineer

Responsibilities:

Applied Design For Manufacturing (DFM) principals to reduce machining set-up, manufacturing and assembly time; my work achieved significant production savings.
Introduced subassemblies as modules for different products; Delivered significant reduction in design, manufacturing, assembly and service times.
Revamped earlier designs, eliminating unnecessary features and manufacturing steps to reduce costs.
Recognized for detail orientation and tenacity in overcoming design challenges to provide optimum solutions.