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Operational Excellence Engineer Resume

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Watertown, NY

SUMMARY:

  • Process engineer with multi - year experience in process development and optimization, manufacturing line control, process troubleshooting, and corrective action implementation in both the semiconductor and medical device industries.
  • Ten years experience in the teaching of continual improvement methodology, with special emphasis on Statistical Process Control. Experienced in providing engineering and technical direction to improve product quality and process efficiencies. Effective at working with vendors to ensure incoming material quality and with customers to resolve quality issues and build customer loyalty.

PROFESSIONAL EXPERIENCE:

Confidential, Watertown, NY

Operational Excellence Engineer

Responsibilities:

  • Introduced Statistical Process Control as a way of thinking to management, engineering, manufacturing, and support personnel, so all operations can understand what they are doing and reduce variation.
  • Developed CMM Room into the key measurement area for vendor supplied and internal work center material and products.
  • Introduced new measurement method and methodology to machining area to minimize measurement error and resolve customer/ Confidential discrepancies.

Confidential, Watertown, NY

Sales Associate

Responsibilities:

  • Engaged customers, determined, and fulfilled their boating equipment and supply needs. I contributed to the store exceeding the yearly corporate-set goal for us with $ 1.7 million in total sales.

Confidential, East Syracuse, New York

Validation Auditor

Responsibilities:

  • Validated equipment and processes used in the development and manufacture of biological pharmaceuticals. Laboratory analysis including Ph and conductivity measurements, as well TOC analysis using Sievers 900 Analyzer.

Confidential, Watertown, New York

Validation Engineer

Responsibilities:

  • Redeveloped sealing processes and ensured seal strength consistently exceeded minimum requirements.
  • Developed and taught Continuous Improvement - Statistical Process Control course and Capability Measures class, and Metrics Presentation course to plant personnel.
  • Instructed and coached Six Sigma green belt and black belt candidates in proper data analysis and process optimization. Achieved 20% increase in First Pass Yield for in-circuit testing of PCBs.
  • Validated a wide variety of processes including polyethylene resin grinding, printed circuit board population and testing, and the manufacture and testing of infrared tympanic thermometers. Successfully defended validations during FDA audit.

Confidential, Syracuse, New York

Technical Sales Representative

Responsibilities:

  • Sold electronic test equipment for 16 different principals. Achieved average monthly sales of $55K with a one month high of over $160K during period of economic decline and contraction.

Confidential, Syracuse, New York

Senior Process Engineer

Responsibilities:

  • Co-invented new interconnect metal process which reduced labor by 80%, improved uniformity and increased yield. The patent was secured.

Confidential

Senior Process Engineer

Responsibilities:

  • Found solution to major process problem that had prototype development line shut down. The solution was implemented, the line restarted, and good devices were immediately produced.
  • Initiated plan for lab modernization that updated equipment, improved processes, productivity and device reliability.

Confidential

Member Technical Staff

Responsibilities:

  • Developed and optimized diffusion, implant, epitaxy and etch processes for advanced silicon BIMOS HVICS.
  • Participated in the startup of a new development lab.
  • Continuously supported Production.
  • Co-developed processes for Insulated Gate Transistor.
  • Co-developed processes for first generation 500 volt HVICS.

Confidential, Rochester, New York

Senior Engineer, Process Engineering

Responsibilities:

  • Development and production support for integrated circuit fabrication.

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