PROFESSIONAL SUMMARY:

• Diverse system engineering project experience in mechanical/electrical and optical packaging product development from concept design to manufacturing release in aerospace, aviation, defense, Confidential - conductor, nuclear industries.
• System engineering experience, top/down assembly management, design organization of large mechanical assemblies
• Designed plastic extrusions, plastics enclosure, injected molded plastics, snap-fit design, press-fit design, design for ultrasonic welding, and thermoplastic staking of plastics, extensive knowledge database on Plastics Engineering
• Utilization of Tribology in the engineering of interacting surfaces in relative motion, relative to friction, lubrication, and wear of materials in the engineering of complex kinematic mechanisms, and assemblies for use in all engineering areas.
• Document and detail all phases of design with source control drawings, detail drawings, isometric assemblies;
• Bill of materials for submission to release to manufacturing, and purchasing, and service personal.
• Development release of designs to manufacturing, machined components, sheet-metal enclosures,
• Opto/mechanical assemblies, fluidics, hydraulics, and electronics control with linear motion control systems, along with development test fixtures, robotic multi-axis systems
• Large Assembly Management, Simplified Representations, Combination States Top Down Design with Skeletons including Publish Geometry, Copy Geometry, and shrink-wraps Mechanism Design Advanced part modeling techniques including the use of relations, analysis features, and flexible components
• Design avionics power electronic systems, heat sink, fluidic, O-ring seal, spring, bushing, and design
• Design for EMI/EMC considerations, shock, vibration, thermal testing management; provide mass properties, tolerance stack-up and failure analysis, kinematic simulation, shielding specification, tool performance requirements
• Developed electrical system schematics, designed cabling, schematics, diagrams, and harnesses utilizing IPC Standards and EWIS (Aircraft Electrical Interconnect System)
• Design application of NACA airfoil selection, aircraft propulsion analysis, rocket propulsion, and materials engineering
• Design and document all aspects of the electrical infrastructure including: AC, DC, Main power distribution (panel boards, boxes and cabinets) Interconnect cables and bundles (harnessing), Electronic racks, cabinets, control consoles, Interfacing with printed circuit board designs, flex and rigid including volumes and critical part locations
• Implementation of DFMEA (Design Failure Mode and Effect Analysis), zero defects, test design for manufacturability, error budget development, design review processes, design, validation processes, developed risk identification.
• Implementation of Product Data Management System (PDMS), develop concepts for new and revised products
• Strong knowledge of current engineering materials as listed below for the aerospace and consumer industries.

TECHNICAL SKILLS:

Mechanical Design: Pro-Engineer/Creo 4.0, Catia V5, UGNX 11.0, SolidWorks 2017, Microstation, AutoCAD 10-2017

Electrical Design: Altium Designer 17, Pro/Cabling, RSD/Creo Schematics 2.0, Mentor Capital Logic and Harness XL

Database Administration: - Windchill 10.2, Teamcenter, Projectwise, Intralink, Pro/PDM, Confidential, Minitab, PLM

Math/FEA Programs: Ansys v16.0, SimWise 4D, FEMAP v11.4.0, LabVIEW 2017, Matlab 2016b, Maple 2016

Presentation: MS Office 2016, One Note, Visio, Project, Publisher, Adobe Creative Suite

PROFESSIONAL EXPERIENCE:

Confidential, CA

Design Engineer

Responsibilities:

• Responsible for designing tooling fixtures for all phases of manufacturing and assembly development of AR1 rocket engine.
• Develop and maintain component and assembly layouts, designs/CAD models, and drawings using Creo,, and Windchill for liquid engine hardware.
• Developing and testing products including providing project time and cost estimate, product manufacturing and evaluation product for quality safety and cost.
• Knowledge in the design of high pressure cryogenic, ambient and high temperature rocket chambers, nozzles, gas generators, igniters, injectors, valves, actuators and other associated rocket engine hardware.
• Create or modify designs of liquid rocket propulsion hardware associated to high pressure and high temperature static structures, combustion systems and high pressure valve systems.
• Applies theories of heat and energy transfer to create practical solutions to technical problems
• Responsible for damage tolerance, durability, design modeling, coordination with analysis disciplines.
• Conceptual design creation, design layouts, GD&T application, tolerance analysis, systems design and integration, fabrication process identification, synthesis of higher level requirements to component level requirements. Conduct trade studies and develop schedules, test plans, component specifications and procedures.
• Support or lead investigation and resolution of hardware and process anomalies and issues identified by preventative action/corrective action boards and/or safety initiative activities.
• Interface with other members of project or program team, management, and technical staff to define and implement engineering solutions to meet group, organization, and company objectives. P repare and make presentations at both internal and customer design reviews.

Confidential

Sr. Systems Design Engineer

Responsibilities:

• Detailed design and analysis of glovebox equipment with Creo 2.0, as part of design team for Y-12 nuclear facility.
• Create and update existing mechanical structures (UNI-Strut) for custom designed glove-boxes using Creo 2.0 Advanced Structural Framework Design (ASF) module.
• Connect harness to vacuum, pressure, and temperature sensors, motor controllers, magnamotion linear motion controllers, route cable through cable trays above, and below glove boxes, calculate cable lengths to components and cable densities in cable trays, and fieldbus junctions.
• Harness routing of electrical and communication cables (Pro-Piping), for over a hundred glove boxes from Pickling, Metal Oxide, Casting, to Chemical Recovery glover boxes for exportation to MicroStation V8 VM
• Typical equipment includes containment systems (glove boxes, hoods), material robotic handling equipment, small scale process piping & equipment, furnace systems, metal working systems (mills, lathes, and rolling machines).
• Detailed design activities include preparation of fabrication drawing packages, equipment datasheets, fabrication specifications, procurement specifications, engineering studies, test plans, and detailed equipment sizing & qualification calculations for casting, chemical recovery, to furnace glove boxes.
• Interfaced with Mechanical and Electrical engineering to alert the team of design changes that were necessary to successfully route and design the enclosures for release to manufacturing verifications.
• Create OneNote documents to illustrate, and identify the top level glove boxes, all electronic connectors, components, and boxes to facilitate routing based upon mechanical, electrical, and piping interconnect schematics and drawings.
• Generated spreadsheets for all volumetric calculations with pictures of all glove boxes in each assembly, and spreadsheets to track all progress on routing of power and controls for each glovebox responsible with due dates, charge numbers, and time spent per release schedule.

Confidential

Sr. Manufacturing Design Engineer

Responsibilities:

• Design and detail small circuit breaker components, sheet metal, springs, injected molded plastics part in Creo 2.0.
• Create drawings utilizing ASME Y14.5 standards and GD&T dimensioning, stack-up tolerance and materials analysis.
• Circuit Breaker small assembly management, simplified representations, shrink-wraps mechanism, design advanced part modeling techniques including the use of relations, analysis features, and flexible components
• Develop injected molded plastic components for circuit breakers utilizing UL94V and fire safety standards.
• Implement Confidential to submit drawings, parts, and assemblies as ECOs into PDMS release system.
• Manage multiple projects simultaneously, shifting between projects as deemed necessary by management

Confidential, Minnesota

Electro/Mechanical Cabling Design Engineer

Responsibilities:

• Design injected molded plastic, graphite epoxy brackets, and integrate into SF50 jet top assembly with Creo 3.0.
• Routed harnesses, RF cables throughout the Cirrus SF50 Jet Aircraft with Pro/Cabling.
• Managed necessary cabling and mechanical brackets and injection molded plastics drawings.
• Utilized Creo 3.0 and Capital Logic and Harness XL to create drawings and network routing to export as XML file for all electrical, mechanical and 3D cable routing design work.
• Verification of cable routing path and lengths for pilot builds on SF50 Jet Aircraft.
• Utilized Windchill 10.1 for importing, exporting and managing all large top level assemblies and cabling assemblies.
• Verify in Creo View all possible interferences of cabling with mechanical components of aircraft and adjust routing.
• Utilized simplified representations to create all necessary cables, and harnesses.
• This facilitates the interconnection all of the electronics and route for optimum packaging for each of the jet aircraft.
• Create necessary release documentation; inspect routing of cables on pre-production airplane for accuracy of routing.

Confidential - North Canton, Ohio

Sr. Cabling Design Engineer

Responsibilities:

• Successfully completed routing over 100 plus cables throughout the various models of Automated
• Teller Machines ( Confidential ) utilizing multiple simplified representations with Pro/Cabling.
• Managed necessary cabling and mechanical drawings, ordered over 3000 cables for prototype.
• Verification of cable routing path and lengths for pilot builds on Gemini and Pioneer systems.
• Input cable designs into MVS system, interface with productions manager for delivery schedule.
• Developed solutions to facilitate RF/EMI ground issues to eliminate floating grounds.
• Utilized Windchill 10.1 for importing, exporting and managing all large top level assemblies and cabling assemblies.
• Monitored installation of new cables to ensure length, and accuracy of cabling documentation sent to vendor and purchasing for international per production. Deal with RF/EMI ground issues to eliminate floating grounds.
• Utilized simplified representations to create all necessary cables, and harnesses. This facilitates the interconnection all of the electronics and route for optimum packaging for each of the Confidential machines.

Confidential - Orlando, Florida

Sr. Cabling Design Engineer

Responsibilities:

• Responsible for subsystem avionics mechanical and electrical integration for remote sensing avionics equipment, utilize Pro/Cabling in Creo 2.0 for all electrical and mechanical design and routing for avionics.
• Design with Confidential of racks, panels, interconnection for mounting cables, top level assembly management of interconnection of cables to all major systems, organize all harness assembly information and product structure spreadsheets in Excel,
• Performed weight analysis with Pro/Cabling of all cable assembly mass properties in Pro/Engineer Wildfire.
• Created electrical/mechanical drawings of antenna and flight wiring installation to control system interfaces.
• Designed relative to compliance with DO-160 Environment Conditions and Test Procedures.
• Generated harness drawings, system schematics, and interconnect diagrams for Transportable Avionics Pod system.

Confidential - Charlottesville, VA

Senior Mechanical Engineer

Responsibilities:

• Prototype to manufacturing design of power & data electronics sheet-metal enclosure, and plastic components for new product development for Medical Optical Eyeglass cutting tool with Solidworks 2010.
• Development of automated robotics eyeglass cutting equipment in x, y, z axis lens manipulation.
• Concepts to production level power/data distribution enclosure with electrical panel connector interfaces.
• Segregation of data interface motherboards, and high voltage power deck for serviceability.
• Utilize electrical component specifications and cabling to create all necessary solid models for optimal layout.
• Source control component drawings for production of alpha proof of concept build to release to manufacturing.

Confidential - Gainesville, TX

Cabling Design Engineer

Responsibilities:

• Designed and routing layout all aircraft seat assembly harnesses with Pro/Cabling in Pro/Engineer, and Catia v5r20 to EWIZ FAA standards.
• Create necessary cabling layouts for form, fit and function. GD&T dimensioning.
• Worked with team of electrical and mechanical engineers for design implementation.
• Created Sheet metal parts, and plastic components to support cabling of chair assemblies.

Confidential

Mechanical Payload Manufacturing Engineer

Responsibilities:

• Responsible for organization and design of manufacturing test equipment, fixtures, and assemblies for laser optics,
• Avionics sensor equipment, and OST Optical Telescope System, GD&T tolerance and dimensioning.
• Utilized Pro/Engineer 4.0, Windchill 9.1, PdmLink, and ProjectLink to created assemblies and drawing for release.
• Developed test procedures and manufacturing specifications used for production.
• Manufacturing Engineer responsibilities with Operations Managers to ensure procedures are in line with production.

Confidential, Amityville, NY

RF/Mechanical Payload Engineer

Responsibilities:

• Designed with Pro/Engineer: Sheet metal, Pro/cabling routing, and assemblies for Striker Program.
• Designed layout of RF Transmitter module with rigid RF cable routing and 3D level configuration.
• Top level cabling assembly design with integration of top levels assemblies, for avionics pod.
• Sheet-metal enclosures designs, design power electronic systems, heat sink, plastic cooling with fan selection, and EMI.

Confidential

Sr. Cabling Mechanical Designer

Responsibilities:

• Designed with Pro/Cabling in Pro/Engineer all necessary cabling routing for Confidential, custom flexible electrical library components, GD&T tolerance and dimensioning.
• Performed thermal, hydraulic/fluidic, and weight analysis of all cable assemblies using Model check and mass properties.
• Utilized UGS Teamcenter Mockup 2007 to bring up top level assembly of vehicle to overlay . jt files translated from Pro/Engineer to design new cable tray array to replace P-Clamp assemblies for cabling routing for entire vehicle.

Confidential

Sr. Mechatronics Design Engineer

Responsibilities:

• Responsible for developing design solutions to engineering problems by the creation of parts, assemblies and drawings for vacuum robotics wafer product transfer tool in Pro/Engineer, GD&T tolerance and dimensioning.
• Create necessary casting and machine parts, plastics, and envelope assemblies of large full linear motion conveyor control system models.
• Apply proper material and finishing specification notes on drawings with appropriate positional geometric tolerance per ASME standards.
• Work with AGILE system for Bill of Materials creation to structure projects.
• Worked on heat transfer water cooling assemblies for wafer processing.

Confidential

Electro/Mechanical Design Engineer

Responsibilities:

• System Engineer Supervisor responsibilities for design release of drawings to draftspersons to release the design package, worked with purchasing, machine shops, and mentor others with Pro/Engineer.
• Designed polycarbonate LED light electronic assemblies and sheet metal assemblies for various assemblies.
• Supervisor for design release of drawings to draftspersons to release the design package, worked with purchasing, machine shops, and dealt with SAP, CADIM and mentor others with Pro/Engineer
• Given weekly design review presentations with Power Point and Excel to senior staff relative to project development for release to Samsung.
• Interfaced with offshore vendors, putting together document packages and spreadsheets for vendor bidding, processing purchase orders, reviewing parts, making appropriate changes, updates to machined parts from offshore
• On PLAD project I have been involved with dealing with over dozen design issues for Samsung with design review presentations, RF Plasma Coil design enhancement and optimization; interfaced with physicists to improve RF Plasma process. I was involved with manufacturing to resolve over QN'S (Quality Notices) to improve the basic design, for eventual ECO release of all the design issues, learning Project Link to track the progress of issue.