CAREER SUMMARY:

• 24 years of Experience in IT and Manufacturing Domain, Worked for Global IT majors like Accenture, Mindtree and Wipro.
• Implemented MRP Live for S4 HANA.
• Implemented 9 full life - cycle implementation projects besides extensive experience in hyper care and Support.
• Worked on MTS (Make-to-Stock), MTO (Make-to-Order), KANBAN, ETO (Engineer to Order), Repetitive Manufacturing and PP-PI with Engineering Change Management, Batch Management and Serial Numbers.
• Expert in Variant Configuration and VC’s impact on PP, SD, MM, QM & CO from Solution perspective.
• Configured Sales and Operations Planning on S/4 HANA.
• Designed and implemented the complex Multilevel Nested Variant Configuration for Steel and Metal Industry with MTO scenario with a Single material at each process level including QM Processes and Variable Product Cost with a single material.
• Experience in Requirement Workshops, solution design, blue print, Integration Testing and Post Go-live support.
• Expertise in design and Integration aspects of solutions from cross module and end to end Business scenario perspective
• SAP Automotive Subject Matter Expert in Accenture & Wipro.
• Received ‘PAT on the Back’ for creating Steel Template from Mindtree.
• Used Solution Manager for Implementation Project and Support Projects for Project Documentation and Issue Tracking.
• Well versed with the usage of ASAP and Agile methodology for the structured and systematic SAP project implementation
• Integrated PP, Repetitive Manufacturing, PP-PI with MM in goods movement, back-flush, automatic goods receipt, STO process, reservations, purchase requisition, MRP, sub-contracting, and operational outsourcing.
• Configured and evaluated the cost centers, mapping with work centers, carried out product costing for Finished, semi-finished, & co-products.
• Expertise in batch management, batch classification, batch derivation and Serial number Management.
• Hands on experience in configuring Material Master, Vendor Master, Partner schema, Purchase cycle.
• Worked on outline agreements, RFQ, source list, info records, quota arrangement,
• Worked on Scheduling agreement Reservation, Vendor consignment, and subcontracting
• Designed Cross Company and Intra-company Stock Transport orders.
• Used Solution Manager for Implementation Project and Support Projects for Project Documentation and Issue Tracking.
• Well versed with the usage of RDS (ATO), ASAP, Activate and Agile methodology for SAP project implementation.

TECHNICAL SKILLS:

SKILL: Discrete Manufacturing with Shop Floor Control, Repetitive Manufacturing with Rem Profile, Sales and Operations Planning, Demand Management, MRP, MPS, PP Master Data, Production order, Kanban with and without MRP, Serial number Management, Engineering Change Management, BADIS and User Exists, Interface with MES and PLM

QM: Inspection Plan, In-Process Inspection, MIC, Dynamic modification Rule, Quality Notification, Digital Signature, Return Material Authorization, Quality Costs and Warranty Costs, Outgoing Quality s

Batch Management: Batch Specification, Batch Status Management, Batch Determination, Batch Determination, Shelf life

MM: Purchase Order, Split Valuation, Inventory Management, Consignment Purchasing, MM-FI Integration,, Inter and Intra Company STO, Direct Delivery from Subcontractor, Vendor Returns, Vendor Info Records, Quota Arrangement, MM BADI and User Exits, Returnable Packaging

MRP Live on S4 HANA: MRP Functions Activation on S4 HANA, Total Requirements Cleanup for S4 HANA, Planning File Entries Conversion for S4 HANA. Reorder point Planning, MPS, Alternative material Selection, Quota Arrangement, Planning Strategies, Planning strategies for MTO, MTS and ETO, Lead Time Scheduling

Sales and Operations Planning: Planning Hierarchy, Planning Methods, Info Structures, Long Term Planning, Flexible Planning, Customized Planning Tables, Customized Info Structures, Planning Macros, Forecasting Techniques

Variant Configuration: Super BOM, Super Routing, Object Dependencies, Constraints, Variant Pricing, Integration of VC with QM, Costing with Sales Order Cost Estimate

MES / MII: Worked with SAP for Co-Development of RDS on MES & MII.

APO: Model Mix Planning, RPM, Block Planning, Demand Planning, CBF - Characteristics Based Forecasting

WM: Create, Confirm & Print Transfer Order; Check WM StocksSD Order Processing, Contract Processing. Pricing and Billing, Incentives and Commission, Rebate Processing, SD-FI Integration, Intercompany Sales, Transportation Planning

PP-CO Integration: Product costing with Product Structure, Production Order Variance, Variance Calculation and Settlement PLM iPPE (Integrated Product and Process Engineering), Integration of SAP PLM with Teamcenter, Line Design, Product Structure, Structure Nodes

Project Methodology: ASAP & AGILE, RDS ( ATO - Assemble to Order with Confidential ), ACTIVATE

Tools: Solution Manager, MS SharePoint, U Perform, JIRA, HPQC, SAP WPB

PROFESSIONAL EXPERIENCE:

Confidential

SAP PP/ VC Consultant

Responsibilities:

• Designed VC Models for Ultrasound Systems.
• Designed VC Models for MRI and Imaging Systems
• Designed VC Models for Service Products.
• Configured complex Super BOM and Routing for Ultrasound and MRI.
• Configured Variant Pricing with Variant Tables.

Confidential

SAP VC SME

Responsibilities:

• Designed the Solution for Instantiation of Material with Special Procurement key.
• Worked on Fixing the Standard SAP Code with SAP developers.
• Designed the Solution for Changing the Special procurement key and Instantiation of configurable Materials in Product Structure

Confidential

SAP PP & QM Consultant

Responsibilities:

• Designed the Material Segmentation for MRP Implementation.
• Reduced the Spares Inventory by 20% with SAP Automatic Reorder Point Planning for high variation items.
• Increased the On-Time Delivery by 25% because of right MRP Policy and Material Segmentation.
• Implemented QM for Purchased parts.
• Implemented Automatic Usage decision based on Inspection Results.
• Configured Kanban process for Subassemblies.
• Decoupled MTO for Generic Assemblies.
• Implemented Long Term Planning for projecting the Forecast to Vendor.
• Designed Cash out flow report for Purchased Items based on Long Term Planning.
• Decoupled Costing from Scheduling in Discrete Manufacturing.
• Implemented Sales and Operations Planning for the Finished Products.
• Implemented RMA for High Cost Spares item.
• Implemented Sampling procedure for sample selection.

Confidential

S4HAN PP & MRP Live Consultant

Responsibilities:

• Implemented SAP MRP Live on S4 HANA.
• Converted Planning File Entries for S4 HANA.
• Configured MRP Areas for Subcontracting on S4 HANA.
• Classic MRP for Materials whose MRP features not supported by S4 HANA.
• Configured MRP Live Performance Log.
• Trained users on MRP Performance Log.
• Trained users to view Exception messages and take corrective action.
• Trained users on MRP FIORI Applications.
• Helped Business on Policy Setting for MRP.
• Helped Business to set the MRP relevant Master Data.
• Configured Vendor and BOM Selection for MRP Live.
• Designed the Solution for Make to Order with Sales Order BOM and Routing.
• Designed the Sales and Operations Planning in S4 HANA.
• Configured Takt time and Line Balancing for Repetitive Manufacturing.
• Configured Capacity Planning for Repetitive Manufacturing.
• Designed JIT Calls process in SD and MM.
• Configured KANBAN Process.

Confidential

SAP PP & QM Consultant

Responsibilities:

• Implemented SAP PP and VC with Engineering Change Management.
• Implemented E-BOM (Engineering BOM) and M-BOM (Manufacturing BOM) with ECM.
• Helped Business in setting the right MRP Policies.
• Configured Planning Strategies for Components in Make to Stock and Assemble to Order Scenario.
• Configured planning table, production version and product cost collectors for repetitive manufacturing.
• Configured routing determination, MRP plant parameters, MRP groups, lot size calculation, planned orders
• Configured Production scheduling profile, Production Order Types and Automatic Purchase Requisitions from MRP
• Created test scenarios for Integration Test and Assisted Clients in UAT.
• Implemented Super BOM and Routing, Classification System, Selection Conditions, Constraints and Procedures.
• Implemented Scrap Determination for Assembly and Components.
• Implemented Rework Process with trigger points.
• Configured Takt time for Production line in Repetitive Manufacturing.
• Designed the Process for Line Balancing with Repetitive Manufacturing.
• Worked on Source lists, contracts, scheduling agreements, release orders, quota arrangement, Info Records.
• Configured shop floor activities, production schedule profiles, scheduling, confirmation of production orders
• Implemented In-Process Inspection and sampling procedure for sample selection.
• Implemented Dynamic Modification Rule for In-house Inspection and Purchased Items.

Confidential

SAP PP-QM Consultant

Responsibilities:

• Worked as Lead for SAP Logistics for PP, QM, MM, WM and SD module.
• Configured complex Print controls for Production Order.
• Worked on SAP and i2 interfaces for BOM, Routing and Planned orders.
• Configured Dynamic Modification Rule in QM module.
• Implemented Shift Notes Functionality in PP & PM Module.
• Configured Master Inspection Characteristics, Inspection Methods, Sample Determination.
• Designed and Configured Material Specification, Inspections Plans for Inspection Planning.
• Configured Inspection Plans with to Operation Sets.
• Implemented Super BOM and Routing, Classification System, Selection Conditions, Constraints and Procedures.
• Complex Variant Pricing for Vehicle Features and Options.
• Configured planning table, production version and product cost collectors for repetitive manufacturing.
• Designed the functional Specifications for interfaces between SAP and Legacy Systems of Japan.
• Implemented Customer Subcontracting Process.
• Configured Availability Check and ATP functionality to behave differently for stocks in PP Order, Sales order and Delivery.

Confidential

PP & IS-Auto Automotive Consultant

Responsibilities:

• Implemented IS-Auto solution at Proton, Kuala Lumpur (Malaysia)
• Implemented iPPE (Integrated Product and Process Engineering - Is Auto Solution)
• Implemented Recall Management for Automotive.
• Implemented Warranty Management for Automotive.
• Implemented Variant Configuration.
• Implemented Engineering Change Management with Effectivity types.
• Designed the functional Specifications for interfaces between SAP and Siemens PLM Teamcenter for iPPE and PP objects.
• Tested and deployed the complex interfaces between SAP and Teamcenter.
• Implemented iPPE Line Design.
• Integration of iPPE with APO for High Volume Backflush for Automotive.
• Transfer of iPPE data to APO through CIF.
• Model Mix Planning run in APO PPDS for Automotive.
• RPM run in APO PPDS for Automotive.
• Configured the Inter Company Stock Transport Order.
• Configured the Validation and Substitution Rules (VSR Checks) for Warranty Claims processing.
• Integrated Warranty Processing from Quality Notification.
• Configured Complex Pricing for Vehicle Features and Options.

Confidential

Sap PP & VC Lead Consultant

Responsibilities:

• Implemented the Multilevel Nested Variant Configuration for the whole Product Structure.
• Designed the SAP Solution on to bring the Metallurgical Intelligence in Product Structure
• Designed the SAP Solution for the Process route selection based on Product Properties.
• Automatic selection of Quality Parameters based on customer requirement.
• Programmed Dependencies for BOM and Routing.
• Implemented complex Variant pricing with pricing factor.
• Configured Super BOM and Super Routing.
• Implemented Constraints, Procedures, Preconditions and Actions with table controlled.

Confidential

SAP PP & QM Consultant

Responsibilities:

• Implemented the Multilevel Nested Variant Configuration for the whole Product Structure.
• Programmed Dependencies for BOM and Routing.
• Implemented complex Variant pricing with pricing factor.
• Designed the SAP Solution on to bring the complex Metallurgical properties in Product Structure.
• Configured Super BOM and Super Routing.
• Implemented Constraints, Procedures, Preconditions and Actions with table controlled
• Configured the Variant Pricing with Pricing Factors.
• Programmed Object Dependencies.
• Implemented User Exit for Intelligent Numbering for Batches based on Material Group.
• Functionality implemented that User should create PR and Reservation only against the cost center authorized to him.
• Implemented the industry vertical DIMP (Discrete industries and Mill Products).
• Implemented the Variant Configuration in PP and SD with MTO scenario.
• Programmed Dependencies for BOM and Routing.
• Implemented Batch Determination Functionality in Delivery in SD module.
• Used Super BOM and Super Routing.
• Used Functionality of Co-products and By-products.
• Implemented BADI in Production Order for the validation of Input and Output Weight.
• Implemented User Exit for External Number Series for Batches.
• Set up QM Master Data and prepared data conversion files for data migration.
• Triggers source inspections to be carried out at the vendor’s premises before the vendor is due to make a delivery
• Responsible for the configuration of output and profile determinations, and implementation of s of analysis.
• Implemented Solution for Customer specific Quality parameters derived from Variant Configuration.
• Implemented Dynamic Quality parameters for single material.
• Designed the Quality d for Delivery document with Batch specific results from QM Inspection.

Confidential

SAP PP & VC Consultant

Responsibilities:

• Implemented PP Module with Variant configuration.
• Programmed Dependencies in Variant Configuration for Super BOM and Routing.
• Implemented MRP and Planning Strategies for different Production Scenarios.
• Programmed Constraints for Product Classification.
• Implemented Variant Pricing in Sales and Purchase.
• Configured consumption based planning, reorder point planning, Safety Stock Planning.
• Created the Functional Specs for Reports, Interface, and Forms.
• Used Planning with final assembly and Planning without final assembly for components.
• Configured the Checking Group for spare parts to not allow to make reservation if Stock is zero.
• Used PRT to track the life history and Roll Grinding for Rolling Mill Rolls.
• Created a Program for the Optimum usage of Rolls for Roll Planning in Hot and Cold Rolling Mill.