PROFILE:

• SAP Functional Consultant in Production Planning and Quality Management with 9+ years of professional Domain & IT experience.
• Experienced as Team Lead and hands - on consultant on multiple SAP full life cycle implementations, rollouts migration and support projects in various industries like Manufacturing & food (with Discrete & Repetitive Process)
• Six Sigma-Green Belt certified with specialization in Operations and Systems .
• Experienced in implementing a Six Sigma quality tool in projects.
• Certified in Oracle 9i SQL in the year 2006.

WORK EXPERIENCE:

Confidential

SAP PP/QM Functional consultant

Responsibilities:

• Multiple E2E implementation projects in designing and configuring the processes in PP- MTS, MTO, Job work, Operation Sub contracting, MRP, SOP and Production Execution. Multiple Roll out project with implementing a power generation process, 1 Enhancement project with Integrating SAP R/3 -- SAP BW module and 2 support projects.
• End to end configuration in PP and QM module.
• Worked on SAP S/4 Hana in Manufacturing.
• Implementation of Serial Numbers, Batch Management and RF Device interface with SAP on barcode scanning.
• Experienced in cross module integration issues related to (SD), Warehouse Management (WM), Product Costing (CO-PC), Material Management (MM), Plant Maintenance (PM), Quality Management (QM)
• Experienced in the process of custom developments, unit testing, functional testing, integration testing and Go-live.
• Experienced in managing PP module independently and work with customer business teams and project teams effectively.
• Knowledge of recognized quality tools and ABAP debugging basic level experience.
• Designed Event driven KANBAN PP integration with warehouse management (WM), stock posting, transfer order and custom table updates with RF transactions
• Redesigned component picking and staging process with reconfiguration of Kanban, Material Staging, Supply Areas, Control Cycle, Availability Check and integration with WM and RFID system
• Worked on Product Recall using Batch.
• QM Module
• Worked on mass updating of QM Master Data.
• Worked on Usage Decision, Scrapping to Cost Centers and Result Recording processes
• Solved issues related to Inspection Lot & Inspection Plan
• Worked on Integration with SAP QM and setting up Quality Management View, Inspection Types for In-process Inspection, Final GR inspection against PO and Stock Transfer & others
• Worked on MM Module
• Configuration of Material Type, Valuation Class and Account Postings.
• Worked with Batch Management and Batch Determination.
• Worked on Physical inventory, Cycle Counting, intra-company STO and Plant to Plant STO
• Created LSMW for master data upload
• Sound knowledge in preparation of LSMW - Rec, DI and IDOC methods through data conversion project. Also experienced in using other loading tolls like BAPI and BADI.
• Interaction with the Client for Requirement study.
• As-Is Study, To-Be and Business Blue Print Preparation (BBP)
• System configuration for PP and QM module. Also worked on other module configurations like WM and MM.
• Prepared unit test scripts and IT test scripts for PP/QM.
• Unit testing and Integration Testing are done successfully and arising bugs will be fixed and submitted to client.
• Delivered reports and forms by bridging the requirement of the client as a functional specification to the technical team.
• Process Developments for Re-manufacturing concept, tool breakage and gauge breakage process to be recorded during production and Scrap posting after quality clearance which is used for reporting purpose. All as custom developments.
• User training to Business Process Head’s, Core Team Members, End users
• Preparation of User Manuals, Configuration document and Job aid for some unique process both PP, WM.
• FS Preparation for all the development in PP and QM.
• Post Go-live support experience
• Assist the business with UAT, including planning, preparation and test case preparation
• Solving service desk tickets on various issues post go live.
• Responsible for end to end delivery of requirements (requirement analysis, test strategy analysis, test case design, test scripting, test execution)
• Leading team of five as a functional consultant for PP module.
• Strong communication and presentation skills with an excellent standard of English (written and spoken)
• Systematic approach with extensive problem solving and analytical abilities
• Responsibility of module lead for implementing a new process, coordinating constantly with programmers, distributing work and producing consolidated report to the leads.
• Identify risks and issues early, plan mitigating steps and communicate these to PMs and BPE’s in a timely manner to ensure overall projects deadlines are met
• Pragmatic team player with an attention to detail. Ability to drive multiple agenda and effectively manage priorities in support projects.
• Pro-actively engage, manage and build strong relationships with business process owners and Technical team.
• Planning and executing production to meet daily production targets.
• Visited client locations on frequent basis to provide excellent service and support.
• Understood Market behavior and future client needs and thus provided an accurate solution for their issues.
• Development on tools and productivity enhancement has been brought. Surveyed operations and recommended for minimizing operational cost in manufacturing of foot wears. Experience in making Gantt chart and project planning in MSP
• Played a major role in automation of foot wears manufacturing process. Played role as a Business Analysis in Both Domestic and Export Production Unit.
• Includes Knowledge on Purchasing Department which involves evaluation of vendor through management tools like vendor rating analysis.

Confidential

Responsibilities:

• As mentioned in the roles and responsibilities
• 4 Go live with multiple scenarios in process, Batch Management, RF integration, WM/PM module integration, process orient training from Planning to production execution.
• Worked on Collective Order scenario.
• Worked on Printing process using INK on Foam cups and plastic cups.
• Managing a team size of 4 to 5 in each Go live.

Confidential

Responsibilities:

• As mentioned in the roles and responsibilities
• Worked in LSMW Batch input recording, Direct input method, IDOC method.
• Mapping document creation with extract file.

Confidential

Responsibilities:

• As mentioned in the roles and responsibilities
• Analyze APO Planning data and provide functional logic to extract data and maintain data in E2PR Application.

Confidential

Responsibilities:

• Integration between R3 and BW in capturing BOM changes and transporting it to BW.
• Solving Issues related to PP.
• Prepare functional spec or PI/PR whenever required.
• PP related configuration for a new sales and distribution plant.

Confidential

Responsibilities:

• End to End implementation project.
• End to End configuration in PP and QM module.
• Training to Supervisors and end users.
• Perform UAT and IT testing.
• Go-live and support.
• Functional specifications to develop Production reports.

Confidential

Responsibilities:

• As mentioned in the roles and responsibilities
• Requirement gathering on QM enhancement on First off inspection and PP reports.
• Provide Functional Spec to ABAP team for enhancement and reports.
• Provide MRP training to BPH and make them comfortable on running MRP every month post Go live.

Confidential

Responsibilities:

• As mentioned in the roles and responsibilities
• Delivered multiple reports and forms related to production and quality.
• Process developments in Remanufacturing process, tool and gauge breakage process, scrap posting process after quality inspection.

Confidential

Responsibilities:

• As mentioned in the roles and responsibilities
• Power Generation and consumption has been mapped with existing process in SAP. Interface with legacy system and SAP for Power meter reading.

Confidential

Responsibilities:

• As mentioned in the roles and responsibilities
• Worked in different scenarios like MTO, MTS, Job work, Operation Sub contracting.
• Worked in barcode interface for confirmation of production order.
• Interfaced a Textile loaming values to SAP for confirmations.