SUMMARY

• Over 12 years of Professional experience in Production Planning and Manufacturing industry in which Nearly 8 years in SAP PP/QM/PM and 4 years of Industry/Domain this includes 3 full life cycle implementations, roll out, upgradation and support processes.
• Having good communication skill, team management, knowledge over different business scenarios, lead the team, maintaining the daily, weekly and monthly status update meetings with in the team and with clients, business owners
• Worked as Plant maintenance Data migration team member - Migrated all the legacy SAP Plants data from (from different company codes) to new company codes (new plants). Integrated all the functionalities as like AS-IS.
• Worked with SAP ASAP methodology - Project preparation, BBP (AS-IS, TO-Be and GAP Analysis), Realization, Final preparation, Go-live and Support.
• Worked with crank Soft team for the data extraction and used the ABAP functionalities for the uploading the data.
• Good knowledge and understanding into SAP PP and integration with SAP MM, QM, SD and Worked on Support and data migration project.
• Good working knowledge on the SAP PP/PP-PI master data BOM, Routing, Master recipe, work center and production version, Control recipe, Process messages, X-Steps (execution steps) in process management, SOP, Flexible planning, rough cur planning, Capacity planning, demand management, MRP, Batch management, production order process from planned orders and normal production, good working skills on discreet manufacturing, repetitive manufacturing and process industries.
• Good experience in Repetitive Manufacturing (PP-REM), RM profile, backlashing.
• Good Experience on Types/procedures of MRP like Consumption based planning e.g: Re-order point planning (V1, V2, VB) forecast based (VV) Time phased like R1, R2 etc, Standard Material Requirement Planning (P1, P2, P3, P4, PD etc), Master Production Scheduling (M0, M1, M3, M2, M4 etc) and Forecast based planning.
• Worked on SAP SOP and Flexible planning, Demand management, Short term and long-term planning, rough cut planning also.
• Good working experience with SAP QM Modules like Inspection planning, catalogs, sampling sets, Class and class characteristics, Master inspection characteristics (MIC), Sampling schemas, sampling procedure, Dynamic modification rules, Quality work centers, Inspection plans, inspection methods.
• Good Experience in Inspection lot creation and automatic creation of inspection lots based on inspection types, inspection lot processing like results recording, usage decision making.
• Hands on practice in defects recoding processing, Corrective and Preventive actions, certification processing for both incoming and outgoing materials Delivery, Inspection lots and Batch), Knowledge on Source inspection and deadline monitoring.
• Configuring the SAP Plant maintenance (PM) as per requirements of the To-Be Processes. Areas covered include corrective maintenance, breakdown maintenance, preventive maintenance, refurbishment of repairable spares and external services and prepared Test Plans for business test scenarios.
• Understanding business process and preparing Maintenance Plans (Time based, and Performance based).
• Master data maintenance - Equipment Master, Functional Locations, Bill of materials, Work Centers, warranties and Measuring points counters.
• Mapping the business process for Work Clearance Management and Work Order Settlement.
• Conducting various tests like UAST (User Acceptance Simulation Test), BST (Business Simulation Test) and Security Test.
• Resolving issues in Service Order Processing, Contracts and Warranty Management.
• Hands on experience on Define Plant, Storage location and Purchase organization for Enterprise.
• Responsible for Creation of Master data Such as Material Master, Vendor Master, Purchase Info record, Source List.
• Customization of Vendor Screen Layout, Vendor Account Groups, and define no. range for vendor account groups.
• Customization of material groups, Material types, No range for material type.
• Customization of Purchasing Document types, Number Ranges for Info records, PO, PR, and screen layout.
• Experience on business scenarios like Sub-contracting, Consignment, and Stock Transport Order contract, Scheduling Agreement.
• Customization of Release procedure for PO, PR with classification.
• Creation of Service master, Service Entry sheets, and Customizing of Release Procedures for Service Entry sheets and Pricing procedure.
• Maintained configuration on Batch Management for materials at Material Level, Plant level. Master data uploads and stock closing balances collection and uploaded into Production server through LSMW.
• Customizing of Inventory Management No. range for GR GI, as and Movement type.
• Experience on physical inventory Documents respective to Storage Location’s.
• Customization of Logistics Invoice Verification document types, no. range for Logistic document and Evaluated receipt settlement (ERS).
• Responsible for various phases of Testing: Testing strategy, Test scripts, End user testing, Test plans and End user authorizations acceptance.
• Knowledge on PP - WM integration, transfer requirements, transfer order creation and stock over view analysis at Bins
• Knowledge on Engineering Change Management process uses Engineering Change Masters (ECM) in SAP to provide history for BOMs, Rate Routings, & Reference Rate Routings, Document management system (DMS), Order Change Management (change management for production orders), in short OCM.
• Good experience in Global SAP R/3 Project Implementation, roll out and Go-Live Support in Supply Chain Management process which includes Purchasing to Pay, Logistics Execution, Warehouse Management, Production Planning process.
• Provided the SAP PP, QM with MII Solution to the Customers for the easy accessibility (BY using the Process related BAPI’s)
• Worked on the SAP ASAP Methodology and the Focus Methodology with the MII Systems

TECHNICAL SKILLS

ERP Package: SAP R/3 4.7, ECC 5.0 & ECC 6.0

SAP Modules: QM, PP-PI, PP, PM, MM, Solution Manager 3.1

Workflow Tools: MS Word, Excel, Access, Power Point, Adobe Acrobat Reader

Operating systems: Windows (2000, 2003, XP, 7)

PROFESSIONAL EXPERIENCE

Confidential

SAP QM/PM consultant

Responsibilities:

• Analise the requirements for SAP QM Usage decision and stock posting with MII Integration
• Analise the SAP PM configuration, notification types, order types, warranties and measuring points etc
• Preparing the FRS and FDS documents for the assigned CMS’s
• Analise day to issues in PMC implementation process

Confidential, Santa Monica, CA

SAP MM/MRP Planning Consultant

Responsibilities:

• Understanding the existing configuration setup and requirements for current business process.
• Prepared the test scenarios in sand box and documented the test cases with scenarios.
• Train the users on planning and MRP jobs
• Configuring dynamic coverage profile, 24-week lot size procedure and expected consumption data load program.
• Forecast data load program development with technical team.

Confidential

PP/MM Consultant

Responsibilities:

• Responsible for understanding and mapping the current business process. Prepared, As Is Document.
• Analyze requirements and Build Conceptual & Detail Design document.
• Prepared Business Blueprint of company for MM module incorporating desired/would be practices (To Be Document)
• Responsible for MM Customization and mapping of business process of Coram in SAP and to integrate with other modules being implemented.
• Customization and Configuration of the R/3 System for procurement and Inventory management of Coram materials
• 75 Pharmacies (Plants) for both Valuated and Non-Valuated configured to accommodate some programs for free dispenses.
• 16 Unique company codes configured for Coram Pharmacies under Organizational structure.
• Work with developers to build code for new programs and enhancements.
• Goods receiving menu developed (ZRECEIPT) to have blind receipt for a Purchase order at warehouse or stores.
• PR and PO document types configured and assigned a separate number ranges for Coram Pharmacies.
• New cycle count indicator configured for Coram pharmacies (Monthly & Quarterly)
• Plant parameter for MRP relevant settings configured for all 75 plants.
• A unique special procurement configured for STO shipped from Depo to Pharmacies
• A new valuation grouping code has been configured for Coram Pharmacies to have a separate G/L accounts to be posted for GBB/PRD entries.
• Master data upload program developed for Material master, Vendor Master, purchasing info records, Source List, Consumption Upload, forecast upload, Bin Slotting, Contract and Initial stock upload.
• Test case document prepared for Unit Testing. Also, a template has been built to perform unit test for MM configuration and reporting to reduce time due to number of plants.
• Integration testing done with other modules FI, and PP.
• Involved in Master Data Upload. This involved verification and data consistency to meet the business requirement

Confidential, Memphis, TN

SAP PP/PE Support Consultant Implemented SAP ECC 6.0

Responsibilities:

• Execute all the GSK existed template scenarios
• Documented all test scripts and test scenarios
• Conducted the AS-IS workshops for solution adoption
• Explained the TO-BE template as per the GSK defined template
• Gone through the Data object mapping documents (DOMD), Data Field Definition (DFD) and prepared the template for data load file format
• Conducted all the integration sections with the QM, WM, PP and Finance & Control team.
• Define all the PSA’s for the new shop floor, specific way of batch generation and batch documentation formats
• Worked on QM Master data objects for data load
• Inspection lots for Open Production orders
• Inspection characteristics details for Data Load

Confidential, Scottsdale, AZ

SAP PP/DATA Migration Consultant Implemented SAP ECC 6.0

Responsibilities:

• Gathered and analyzed requirements, wrote AS-IS - TO-BE documents and Functional specs.
• Prepared the detailed Business requirement list(BR’s) with process flow validations
• Design the process flow diagrams with as-is and to-be process, drawn the class diagrams with details transactions and GAP details.
• Prepared the BOM and routing master data templates, implement the LSMW for BOM upload, used the Upload program for Routing.
• Maintained the MRP plant level settings, master data settings for MRP like MRP controller, MRP types (Forecast Based planning and MRP Planning with P1), planning time fence etc.
• Configured Order types, number ranges for orders, MTS process settings and conformation settings.
• Scheduling parameters, Production scheduler profiles, Availability checks, checking controls.
• Batch management and batch determination settings like batch level settings, batch determination requirements, class types, classes and characteristics creations.
• Capacity requirements planning settings like Grouping, shifts, shifts definitions, Work center and routing settings for the capacity /finite scheduling.
• Defining the overall profile, planning table settings like sort keys, variables, lay out keys and lay out definition, planning profiles, strategy profile creation and the customization settings for the CM21 screen.
• Capacity leveling, capacity dispatch CM25, CM50, CM10, CM21 CM01, CM02 transactions.
• Planning the materials using flexible plan by creating info structure, planning hierarchy, crating plan, updating the key figure and the characteristics, copy the flexible plan into production and demand management and followed the production process.
• Customization for Batch determination for drug component batch determination, development at confirmation screen for the automatic batch characteristics copy for the sample materials and self-life expiration dates settings.
• Automatic TR creation at the release and RF transactions for the TO creation, confirming the drug components for the reservation.
• Custom development screens for the automatic picking and staging the components from the warehouse to production storage location.

Confidential

SAP QM/PP/PM /DATA Migration Consultant Implemented SAP ECC 6.0

Responsibilities:

• Worked as Production planning and control migration team member - Migrated all the legacy SAP Plants data from (From different company codes) to new company codes (new plants). Integrated all the functionalities as like AS-IS.
• Cross verifying the configuration settings with old plants with new plants, Mater data settings like BOM, Routing, Material Master (Blocked for PR/Production orders), collective order settings and BOM Explosion types and the consumption modes.
• Created and configured the Master data including the material master, master recipes and resources. Calculated capacity requirements for resources by using standard values and formula constants.
• Checking the configuration settings of orders types, scheduling parameters, checking controls and confirmation parameters for all the plants.
• Maintaining the Xref documents for the old plants to new plants, old company codes to new components, old controlling area to new controlling areas and legacy cost centers to new cost centers, Projects/WBS and network cross reference, work centers cross reference if there is any change in the work center names.
• Developed the extraction logical program using cransoft by applying the rules and scopes as provided by the BPLs and segregate the orders dependencies.
• Developed the ABAP programs for loading the extracted data, which improves the performance and load carrying capacity add error handling capacity.
• Using the HP-ALM for the error handling by creating the defects and analysis the errors by providing the solution to the BPLs.
• Worked as Plant maintenance Data migration team member - Migrated all the legacy SAP Plants data from (from different company codes) to new company codes (new plants). Integrated all the functionalities as like AS-IS.
• Developed the Cransoft object for the Notifications, Orders, maintenance plans, and items with current status of the object.
• Worked with crank Soft team for the data extraction and used the ABAP functionalities for the uploading the data.
• Using SQL to validate the data of pre-load and post load data. Checking the transformation data, new plants in place of old plants, old reference order to new order, old material to new material, old notification number to new, old orders to new order numbers.
• Providing the support to BPLs in production planning, plant maintenance and Quality management.
• Worked on the migration process of inspection lots and inspection plans
• Good working experience with SAP QM Modules like Inspection planning, catalogs, sampling sets, Class and class
• Developed Functional Specification document and High Level Design documents and extensively used Cransoft EzMap for file field mapping

Confidential

SAP PP/QM/PM Lead Functional Consultant Implemented SAP ECC 6.0

Responsibilities:

• Gathered and analyzed requirements, wrote AS-IS - TO-BE documents and Functional specs.
• Configured Order types, number ranges for orders, MTO, MTS process settings and conformation settings.
• Planning the materials using flexible plan by creating info structure, planning hierarchy, crating plan, updating the key figure and the characteristics, copy the flexible plan into production and demand management and followed the production process.
• Configured Production versions, REM profile, Rate routings, Planning table and Product cost collectors in Repetitive manufacturing, and estimated costing with Quantity structure.
• Defined control parameters for stock transfers in pull list with layout for pull list print lists.
• Defined period consideration for updating planning figures in Global settings for confirmation during Backflush.
• Customized separate back flushing process to post GR for critical functions with reduced production quantities and capacity requirements
• Configured the Quality planning, Inspection lot creation and process settings, batch management, quality notifications, certifications, catalogs, sampling procedure setting and automated messages in the process.
• Customized fields on confirmation screen as per the customer requirement, wrote Functional Spec for a complete this process.
• Defined Master Data in Plant Maintenance & Customer Service
• Defined Permit Categories Permit groups, Measuring Point Categories and Number ranges for Measuring Documents.
• Defined Warranty types, Categories and Number ranges for Warranties
• Defined various types of Technical Objects, Plant Sections, Planner groups, ABC Indicators, Authorization Groups, Object Information keys and Structural display for Functional Locations.
• Created various types of Orders, like Planned Order, Service Order, Break down Maintenance Order, Refurbishment Order, Schedule Maintenance Order, Predictive Maintenance Order etc.
• Used fleet management settings for automobiles and assigned view profiles for object types, defines consumable types, defined usage type fleet, Engine types for fleet objects and made settings for unit of consumption.
• Configured Mobile Infrastructure for Order & Notification processing.
• Compiled training and instruction manuals for Users.
• Prepared Notifications of Maintenance requirements
• Responsible for work requested by operations, day-to-day corrective maintenance activities, preventive maintenance, new installations / modifications, requirements of external support if necessary, assessment and ordering the spare parts
• Carried out integration with other Modules such as MM, FICO & PP
• Train and assist SAP Plant Maintenance users with any problems on SAP PM.
• Responsible for allocating the necessary profiles to SAP PM Users, ensuring no conflicting profiles exist.
• Customized the results recording and usage decision screens and prepared functional specs for those.
• Developed a customized to Solution for SOP, prepared various customized reports

Confidential

SAP QM/PP-PI/PP Functional Consultant SAP Version: ECC 6.0

Responsibilities:

• Worked as responsible member for SAP PP-PI track in different phases of the project plan beginning from Ideation, Proposal, Design, Development, Validation and Launch of the deployment project.
• Scoping sessions were conducted in the SOP, Materials and Capacity Planning, Production (Time & Attendance).
• Analyzed the Business process and documenting the AS-IS process, then from the available global template and standard SAP solution is provided in TO-BE process.
• Documenting and getting signoff the Business Blueprint Print document by the Process owners.
• Developed the design phase to design the system at detail levels as per TO-BE process like preparing the Process design for Material master creation, BOM, Resource, Master Recipe, MRP (consumption-based planning, reorder point, control recipe and Process instruction sheet generation for the phases.
• Planning, safety stock replenishment & Forecast based planning) which includes the process description and Process flow chart.
• Understood the requirement of Reports, Interface, Forms and Enhancement and Preparation of Functional Specifications for RICEF Specifications in Production process.
• Worked on Control Recipes simulation in master recipe, control recipe monitoring, Reporting process messages through PI sheet.
• Developed Baseline Configuration by MRP Controllers, MRP Areas, storage location MRP per plant, Scope of planning for total planning, Special Procurement type, settings for Material creation, Product Hierarchy and configure settings and validate baseline.
• Worked on Goods Issue and Receipt Postings, time ticket Confirmation of Phases using Process Messages to the corresponding Message destinations.
• Configured and tested shop floor activities including creation of planned orders, conversion of planned orders, goods movement and order confirmations.
• Actively involved in the unit testing, regression testing and end to end testing
• Provided functional guidance to team to support QM integration within business.
• Configured the system to meet user requirements for inspections, certificate of analysis COA, and quality notifications.
• Involved in Transition Management activities like preparing training material; prepare trainers (super users).
• Interacted with technical consultants (ABAP) to prepare custom reports and enhancement