CAREER OVERVIEW:

An experienced SAP professional with strong Business process improvement skills due to my strong background and achievements in successfully identifying gaps and creating efficiencies in SCM as a hands - on Solution Architect, Enterprise Solution Consultant, Business Analyst to configure / Design SAP PP, PP-PI, QM, PM, MM / WM.

PROFILE:

• Overall 14+ years of IT experience including 10 plus years of relevant SAP experience in SAP PP / PP-PI / QM as Primary Skill & APO, PM, MM & WM as secondary skill with 4 full life cycle End-to-End Implementations in Global template for a mid to large volume projects, Global Support and upgrade in the following verticals Consumer goods, Food, Pharmaceuticals, Chemicals, Automobiles, Industrial Machinery & equipment’s, Automation and Power Technologies (Motors, Transformers)
• Rich experience in process domain manufacturing with one of the leading MNC for production planning, Scheduling, Manufacturing Execution and Quality Control.
• More than 3 Years of Onsite Lead experience as Single Point of Contact for functional and business process decisions through several internal meetings with concerned business process owner.

PROFESSIONAL SUMMARY:

• Understand business process, collect requirements and prepare RICEF documents for developing new requirements and gaps to provide solution in SAP, participate in business system design/redesign activities and identify potential impacts on the organization.
• Worked on Discrete manufacturing, Repetitive manufacturing, Process manufacturing, variant configuration for Automobile industries, Assemble to Order with MTO, ETO network order with project systems and worked on the following planning strategy group 10, 20, 21, 40, 50, 52, 82, 83, 85 ….
• Rich Knowledge in Material Requirement Planning (MRP) and Configuration settings, Kanban, JIT process, Master production scheduling (MPS) for a high-volume products followed by MRP, Capacity planning, S&OP, Demand management, Shop floor control, Batch management, Serial number, Defined MRP profiles, MRP Group configuration, MRP type, Dynamic safety stock, sub-contracting, Co-product & by-product and Master Data extraction, upload and maintenance.
• Develop, maintain and provide functional expertise to the client business by providing suitable solutions.
• Identify and write required test scripts and support integration and user-acceptance testing for PP integration with WM
• Expertise in implementing ASAP Methodology & agile methodology to continually reacting to customer business requirements
• Experience in leading a team size over 30 Consultants for a low volume to mid-size project.
• Knowledge of testing tool HPQC & Confidential ALM and ticketing tool like HPSM, Solution manager, Quick base, Remedy and Change management process through Rev-Trak
• Experience in product costing, Configuration settings and integration with FI/CO, SD, MM and APO
• Responsible for preparation of data mapping spread sheets, functional design Specifications for interface development, custom reports, enhancements and Configured various objects in Capacity requirements planning, availability check during order create and release, standard value keys, overall profile(selection profile, time profile, strategy profile, evaluation profile) shift sequences, scheduling parameters for planned and production orders, production schedulers and MRP controllers, order type dependent parameters, Production Order confirmation, MRP Controller and Schedule Margin key
• Worked in Data Migration using LSMW, BDC for master data upload for BOM, Material master, Work Centers and Routing.
• Having good knowledge in Cut over activities, created cut over plan prior to Go-live and post-implementation support.
• Global support Excellent analytical/problem-solving abilities, Roll-out and up-gradation projects (Ehp 5.0 to Ehp 7.0)
• Worked on Product costing and other configuration settings required for PP objects BOM product structure costing using material level and plant level, Activity planning and costing, production order costing, overhead calculation, variance, settlement of the order. Material master standard cost estimate and release integration with Controlling (COPA), Assigning material to network activity and it’s cost using milestone Billing, material cost, Order cost, WBS element using project systems with strategy network with Project systems / without project systems (83, 85, 82)
• Worked extensively on DMS for Engineering design document, Batch document as PRT in master recipe and batch document printed for process order.
• MES design, IDOC/EDIC configuration, Reprocess IDOC with failure Status, Sub-contracting, LIMS, POMS interface and integration knowledge.
• Project based Orders, Make-to-stock, Make-to-order, planning with / w/o final assembly, Engineer-to-order, phantom assembly, collective order & Kanban, JIT, Discrete manufacturing, repetitive manufacturing, variant configuration, process manufacturing with GMP, FDA validation and best practice, Engineering Change Management (ECR/ECO) and procurement management.
• Worked using Remedy, solution manager tool and change management through Rev-Trak.
• Worked on Control Recipes simulation in master recipe, control recipe monitoring, Reporting process messages through PI sheet.
• Defined settings for variant configuration (VC), worked on defining variants, creating characteristics and class, for sales order configuration. Simulated configuration profile to test object dependencies.
• Factory Calendar Open / Close & specific to plant are done through documentation process for client opening.
• Quality management master data in Master Inspection characteristics (MIC's), Inspection plan, Inspection types, Sampling Scheme, Sampling procedures, Dynamic modification rule (DMR), Sampling method, Codes & Code groups, Catalogs, selected sets, Inspection method, Quality info record (QIF), task list and Reference operation set (ROS).
• Quality management configuration in Certificate type, Certificate profile, plant-specific QM settings, action box, follow-up actions using Function key & work flow for automatic notifications, priority, validations, Audit management, Vendor evaluation.
• MM Procurement Cycle, master data set up, Auto GR, Stock transport order, document types, PP-MM & MM-QM integration aspects
• EDI processing, notifications, source list, quota arrangement, batch management, back flushing, special procurement types

TECHNICAL SKILLS:

SAP versions: SAP R/3 4.7, 4.6c, ECC 4.0, 5.0, ECC 6.0

Workflow Tools: MS Office, MS Project, MS Visio

Testing & Reporting Tools: Confidential Quality Center, Solution Manager, MS Excel, PPT

PROFESSIONAL EXPERIENCE:

Confidential, Hercules, CA

SAP Analyst - PP-PI, QM

Responsibilities:

• Handling incidents on PP-PI, QM & APO (DP, PP/DS, gATP) convert the incidents in to Change Request and then to SCTask under Normal change for maintenance Request based on the developments defects raised / Change request for customizing objects. Attending CRB meeting for any changes related to the current Incident that can be resolved by work around.
• Creating test scripts/ scenario/ test cases / test run for the defects in the existing custom program and test it after creating defects using HPQC tool.
• Leading off-shore team size 10 Consultants for Plan to Manufacturing I.e PP-PI, QM & APO. Conducting weekly meeting with off-shore & Business team for new requirements, enhancements or OSS notes implementation.
• Tested for transferring forecast (PIR) from BW system’s info Cube to Demand management for Full file.
• Worked on PI sheet configuration and implemented PI sheet in Confidential with recipe approval using ECM, batch master, batch where used list, adding fields in custom report and extracting batched expiring in 6 Months and calculating sell by date.
• Configuration on SAP PP for various manufacturing MTS, MTO, BTO(Build-to-order), CTO (Configure to Order) with Variant Configuration which uses 3rd party tool to create BOM based on the customer requirement later it is uploaded to SAP.
• Worked on PP, QM and APO and enhancement and RICEFW objects.
• Quality Management: Created new Certificate profile for Certificate of Analysis, Quality master data like inspection plan, sampling procedures, different inspection method, Result recording, Usage Decision, Quality notification, Document management using drag & drop in notification and inspection lot etc.….
• Quality management to SD integration on customer sales return, inspection Lot result recording from delivery creation, After-market sales.
• Worked on intra & inter company stock transfer for ATP & gATP checks of STO, Automatic Route determination, Delivery date based / requested delivery date on Material Availability date (MAD) to include GR Processing time during Availability check.
• Configuration on gATP for Check instructions, Check method, ATP group, checking horizon, bucket logic, product allocation, MATP, RBATP Rule determination for Sourcing and product substitution for Ship to party / material or Location or Material, integration model, reconciliation, and Product view.
• APO master data, CIF issue in transaction data, process chain, inbound & outbound Queue monitor, processing failed jobs, maintaining planning procedures, interactive & production planning run.

Confidential, Michigan

Enterprise Solution Architect - SAP PP / QM

Responsibilities:

• Production support which involves monitoring ticket on high priority issues using Service Now tool, New Model planning, Batch jobs monitoring, development and upgrade from EHP4 to EHP7 with HANA
• Expertise in SAP Production Planning - REM Manufacturing process, Planning Process - demand management, Planning strategy, strategy group, requirement type, requirement class, Lot size, safety stock, Availability check, scope of check, MRP, Sales and Operations Planning (SOP), MPS followed by MRP, standard value key, default parameters, plant parameters, Rescheduling horizon, planning horizon
• Expertise in SAP Shop floor control configuration- Order type, order type dependent parameters, plant parameters, number range configuration (for production order, reservation, confirmation, serial number etc…), scheduling parameters, confirmation parameters, status management, configure serialization and serial number profile, batch management for dependents, Schedule margin key, ECM (Engineering Change management), DMS (Document management systems), Capacity planning / levelling configuration, defined and configured overall profile (Time profile, selection profile, strategy profile, display profile etc…), Dynamic safety stock using coverage profile
• NMP-New Model planning, Project maintenance, Pilot & Pre-pilot run, Sales model production
• Production Master Data like material master (MRP 1, 2, 3 & 4), Work scheduling view, routing, bill of material, production version, work center, schedule margin key, developing and using data migration tools like LSMW
• MES design, IDOC/EDIC configuration, defined message type, trigger point, function module, Reprocessing IDOC with failure Status
• Sub-contracting process Operation/Assembly level and configuration settings, master data and integration work shop with MM
• PP Baseline configuration and exhibited unit testing and other configuration and participated in integration work shop for integration discussion with WM, SD, MM, FI, CO, QM & APO
• Process Model solutions, working closely with the technical teams to deliver an overall solution. Participate in business system road map development, and identify potential impacts on the organization. Conduct planning initiatives, feasibility studies, collaborate with internal and external customers to elicit their business concerns and develop workable solutions by providing best practice to elicit BAIO system with HANA environment.
• Extensively worked on WM integration with production Execution / Shop floor control to goods issue components from handling Units in WM against production order.
• Lead cross-functional team meetings to identify desired modifications, capabilities, and features desired by End-Users.
• Develop functional solution architecture assessment and prepare recommendations for improvements.
• Production execution on Assemble - to - Order processing and integration with PS structures - WBS, network, milestones, standard structures, cost planning, user status profiles, budgeting, materials planning, assembly processing, project quotation, time sheets, time sheet confirmations, goods issues, project stock, Results analysis - cost based and revenue based methods, completion contract method, period-end processing - overheads, results analysis, settlement.
• Implemented Capacity Planning Configured and customized KANBAN master data such as supply area, Control cycle, replenishment strategies, and defined status sequence in customizing.
• Worked extensively for development in preparing RICEFWs objects
• Quality management master data in Master Inspection characteristics (MIC's), Inspection plan, Inspection types, Sampling Scheme, Sampling procedures, Dynamic modification rule (DMR), Sampling method, Codes & Code groups, Catalogs, selected sets, Inspection method, Quality info record (QIF), task list and Reference operation set (ROS).
• Quality management configuration in Certificate type, Certificate profile, plant-specific QM settings, action box, follow-up actions using Function key & work flow for automatic notifications, priority, validations, Audit management, Vendor evaluation

Confidential, San Francisco, CA

SAP Analyst SAP PP-PI/QM

Responsibilities:

• PP-PI Configuration and factory calendar rule maintenance to change working day to non-working day
• PP-PI & QM interfaces like G-POMS, LIMS … to send process order control data and sampling and assign inspection levels to newly created inspection Lot across the plant by modifying the standard user Exit.
• PI Sheet Configuration, Pi sheet Maintenance and other master data maintenance
• By-product, co-product and add these material in recipe as negative quantity and costing
• Scheduling parameters, availability check, checking group, Checking rule, Scope of check, MRP, order type, order type dependent parameters for different process order type.
• Provide production support as L3 Consultant and interacting with SAP and created OSS message for solutions which is not achieved.
• Extensively worked on WM integration with production Execution / Shop floor control to issue components from handling Units in WM against process order. The header material after GR is tagged with Handling unit(HU) in WM
• Prepared test plan, scripts and scenario for regression, integrated testing objects in test lab using Confidential ALM tool and worked in a ticketing tool “HPSM”
• Material level Batch management adopted, batch determination before order release and Pull batch derivation is adopted in production for copying sender batch characteristics values and batch master fields in to receiving batch of header material at the time of order goods receipt.
• Provide assistance in data modeling and data architecture design for Production, Shop floor control, Master Data like material master (MRP 1, 2, 3 & 4), Work scheduling, routing, bill of material, production version, resource. Data Migration through LSMW, Mass processing / SAP Query to download recipe data and other reports.
• Monitoring Batch Job, creating new batch Job to trigger as system user, Mail triggered to planner’s Email id as HTML / Excel.
• Complete configuration for shop floor execution, Process order information system, Reports, production execution, order TECO, settlement, order completion
• PI Sheet Configuration, Pi sheet Maintenance and other master data maintenance using X step
• Concept of co-product and by-product and remove order inconsistency using Bug-fix program
• QM Master Data like inspection plan, sampling procedure, sample type, info record, dynamic modification rule, notification, catalog, code & code groups, inspection types, sample management, Quality Certificate
• QM enhancement to assign quality stage across any plant when the material is used for inspection using prior vendor logic by using reset date / reset period with dynamic modification rule
• SAP Quality Planning and Inspection Configuration like Configuration of Plant Parameter for Quality Management, Configuration of control key - defining the payment control within quality management, Configuration of Blocking reason - to restrict the vendor supply in case of quality deviation, Defining catalogue type, configuration of valuation mode and sampling type, Configuration of inspection type to define different types of inspection control, Defining default values for inspection type - controls lot creation, Configuration of Quality inspection for goods movement - responsible to create lot with respect to goods movement, Defining inspection type For Plant Maintenance - important integration link with plant maintenance to inspect equipment and gauges
• Configuration of screen selection and template for Notification type, Configuration of Notification Type, Configuration of screen selection and template for Notification type, Defining Number Range For Notification, Configuration of Notification Priority, Configuration of Quality certificate typeDefining the Data origin - Data to be picked up and to be printed in quality certificate is defined here plus all other integration points are included with
• QM to LIMS interface enhancement to sampling data and inspection plan to LIMS from sap using prior inspection Lot logic for follow up function to carry out result recording followed by UD by assigning quality level from earlier inspection Lot & vendor batch logic for the same material belongs to same vendor.

Confidential, Wilmington, DE

Sap Analyst (PP-PI/QM/PM/MM)

Responsibilities:

• Worked as Lead & onsite coordinator for SAP PP, QM and onsite coordinator for PM of team size 10 Consultants in offshore. Gather requirements in case of new developments, Prepared RICEFW object for technical team to prepare TS. The requirement was tested informal in SAP, later tested in formal testing environment and the report was captured in a pre-defined test template and get it signed by the user to confirm the requirement for closure.
• Material level Batch management adopted, batch determination before order release and Pull batch derivation is adopted in production for copying sender batch characteristics values and batch master fields in to receiving batch of header material at the time of order goods receipt.
• Provide assistance in data modeling and data architecture design for Production, Shop floor control, Master Data like material master (MRP 1, 2, 3 & 4), Work scheduling, routing, bill of material, production version, resource. Data Migration through LSMW, Mass processing / SAP Query to download recipe data and other reports.
• Monitoring Batch Job, creating new batch Job to trigger as system user, Mail triggered to planner’s Email id as HTML / Excel.
• Complete configuration for shop floor execution, Process order information system, Reports, production execution, order TECO, settlement, order completion
• PI Sheet Configuration, Pi sheet Maintenance and other master data maintenance using X step
• Concept of co-product and by-product and remove order inconsistency using Bug-fix program
• QM Master Data like inspection plan, sampling procedure, sample type, info record, dynamic modification rule, notification, catalog, code & code groups, inspection types, sample management, Quality Certificate
• QM enhancement to assign quality stage across any plant when the material is used for inspection using prior vendor logic by using reset date / reset period with dynamic modification rule
• SAP Quality Planning and Inspection Configuration like Configuration of Plant Parameter for Quality Management, Configuration of control key - defining the payment control within quality management, Configuration of Blocking reason - to restrict the vendor supply in case of quality deviation, Defining catalogue type, configuration of valuation mode and sampling type, Configuration of inspection type to define different types of inspection control, Defining default values for inspection type - controls lot creation, Configuration of Quality inspection for goods movement - responsible to create lot with respect to goods movement, Defining inspection type.
• QM - Plant Maintenance - important integration link of QM with plant maintenance to inspect equipment and gauges
• QM to LIMS interface enhancement to assign sampling data and inspection plan to LIMS.
• Configuration of screen selection and template for Notification type, Configuration of Notification Type, Configuration of screen selection and template for Notification type, Defining Number Range For Notification, Configuration of Notification Priority, Configuration of Quality certificate typeDefining the Data origin - Data to be picked up and to be printed in quality certificate is defined here plus all other integration points are included.
• MM Procurement cycle including PP-MM & MM-QM integration aspects, different document types, quota arrangement, special procurement types, source list, sub-contracting

Confidential, Naples, FL

Enterprise Solution Architect - SAP PP

Responsibilities:

• Gathering requirements to understand the Client's business and transform this information in to SAP. Prepared Business Blue print document, identify gaps and prepared Functional specification.
• Expertise in SAP Production Planning - Discrete Manufacturing Production Order Process, Planning Process - demand management, Planning strategy, strategy group, requirement type, requirement class, Lot size, safety stock, Availability check, scope of check, MRP, Sales and Operations Planning (SOP), MPS followed by MRP, standard value key, default parameters, plant parameters, Rescheduling horizon, planning horizon
• Expertise in SAP Shop floor control configuration- Order type, order type dependent parameters, plant parameters, number range configuration (for production order, reservation, confirmation, serial number etc…), scheduling parameters, confirmation parameters, status management, configure serialization and serial number profile, batch management for dependents, Schedule margin key, ECM (Engineering Change management), DMS (Document management systems), Capacity planning / levelling configuration, defined and configured overall profile (Time profile, selection profile, strategy profile, display profile etc…), Dynamic safety stock using coverage profile
• Production Master Data like material master (MRP 1, 2, 3 & 4), Work scheduling view, routing, bill of material, production version, work center, schedule margin key, developing and using data migration tools like LSMW
• MES design, IDOC/EDIC configuration, defined message type, trigger point, function module, Reprocessing IDOC with failure Status
• Sub-contracting process Operation/Assembly level and configuration settings, master data and integration work shop with MM
• PP Baseline configuration and exhibited unit testing and other configuration and participated in integration work shop for integration discussion with SD, MM, FI, CO, QM, AM
• Process Model solutions, working closely with the technical teams to deliver an overall solution. Participate in business system road map development, and identify potential impacts on the organization. Conduct planning initiatives, feasibility studies, collaborate with internal and external customers to elicit their business concerns and develop workable solutions by providing best practice to elicit BAIO system with HANA environment.
• Lead cross-functional team meetings to identify desired modifications, capabilities, and features desired by End-Users.
• Develop functional solution architecture assessment and prepare recommendations for improvements.
• Production execution on Assemble - to - Order processing and integration with PS structures - WBS, network, milestones, standard structures, cost planning, user status profiles, budgeting, materials planning, assembly processing, project quotation, time sheets, time sheet confirmations, goods issues, project stock, Results analysis - cost based and revenue based methods, completion contract method, period-end processing - overheads, results analysis, settlement.
• Implemented Capacity Planning Configured and customized KANBAN master data such as supply area, Control cycle, replenishment strategies, and defined status sequence in customizing.
• Worked extensively for development in preparing RICEFWs objects

Confidential, Raleigh, NC

Principal Consultant - SAP PP-PI & QM

Responsibilities:

• Extensive study involved in End-to-End full life cycle Technical & Business cut-over Activities which include analyzing Confidential 's L4 Sub-processes for impacted side effects and applied correction notes. Interact with SAP for any deviation in the business transaction.
• Each business transaction involving Client’s business are analyzed carefully as per the BPSD provided by Basis and the deviations are documented and applied correction notes for the impacted L4 processes. The testing was carried out in all the system landscape from Development, Quality and pre-production.
• MES design, IDOC/EDIC configuration, Reprocess IDOC with failure Status
• Sub-contracting process Operation/Assembly level, by-product and co-product, batch management.
• Responsible for Critical and high priority tickets using Remedy ticketing tool and configuration / enhancement required are addressed through Change management with change document and are tracked using Rev-Trac.
• Extensively worked on WM integration with production Execution / Shop floor control to issue components from handling Units in WM against production order / process order. The header material after GR is tagged with Handling unit(HU) in WM
• PI Sheet Configuration, Pi sheet Maintenance and other master data maintenance.
• Worked extensively on DMS to print Batch document, defined document type, various status, part number / version management and document info record.
• Handling Unit Management in production (Packing of Inbound & Outbound delivery) and process order dependent components which were earlier linked with handling unit after GR and the header material after GR is tagged in Handling unit. Defined control cycle and components are staged using production staging area.
• Global delivery support as L3 consultant for new enhancement and configuration in PP-PI & QM
• Worked on Global Rollout Projects with hands on in Template Design & Roll Out, PP-PI configuration and testing
• ECM using ECR for recipe management, BOM approval using work flow and digital signature.
• Provided value-adds in factory calendar usage in manufacturing & sales / shipping plant and dedicated calendars created to avoid inconsistency in planning/production scheduling.
• SAP Quality Planning and Inspection Configuration like Configuration of Plant Parameter for Quality Management, Configuration of control key - defining the payment control within quality management, Configuration of Blocking reason - to restrict the vendor supply in case of quality deviation, Defining catalogue type, configuration of valuation mode and sampling management, Configuration of inspection type to define different types of inspection control, Defining default values for inspection type - controls lot creation, quality certificate, Configuration of Quality inspection for goods movement - responsible to create lot with respect to goods movement, Defining inspection type For Plant Maintenance - important integration link with plant maintenance to inspect equipment and gauges.
• QM to LIMS interface enhancement to sampling data and inspection plan to LIMS from sap using prior vendor logic & inspection Lot
• Configuration of screen selection and template for Notification type, Configuration of Notification Type, Configuration of screen selection and template for Notification type, Defining Number Range For Notification, Configuration of Notification Priority, Configuration of Quality certificate type, Defining the Data origin - Data to be picked up and to be printed in quality certificate is defined here plus all other integration points are included.
• QM Master Data like inspection plan, sampling procedure, sample type, info record, dynamic modification rule, notification, catalog, code & code groups, inspection types.
• QM enhancement to assign quality stage across any plant when the material is used for inspection using prior vendor logic by using reset date / reset period with dynamic modification rule using QM User Exit

Confidential, Franklin, TN

Functional Lead Consultant - SAP PP Roll-out / Support

Responsibilities:

• Implemented Discrete manufacturing using variant Configuration (VC), Defined settings for variant configuration (VC), Worked on defining variants, creating characteristics and class for sales order configuration. Simulated configuration Profile to test object dependencies of type Pre-condition, Selection Condition and Procedures.
• Expertise in SAP Production Planning - Discrete Manufacturing Production Order Process, Planning Process - demand management, Planning strategy, strategy group, requirement type, requirement class, Lot size, safety stock, Availability check, scope of check, MRP, Sales and Operations Planning (SOP), MPS followed by MRP, standard value key, default parameters, plant parameters, Rescheduling horizon, planning horizon
• Expertise in SAP Shop floor control configuration- Order type, order type dependent parameters, plant parameters, number range configuration (for production order, reservation, confirmation, serial number etc…), scheduling parameters, confirmation parameters, status management, configure serialization and serial number profile, batch management for dependents, Schedule margin key, ECM (Engineering Change management), DMS (Document management systems), Capacity planning / levelling configuration, defined and configured overall profile (Time profile, selection profile, strategy profile, display profile etc…), Dynamic safety stock using coverage profile
• MES design, IDOC/EDIC configuration, Reprocess IDOC with failure Status
• Sub-contracting process Operation/Assembly level and integration with MM team.
• Maintain master data material type, Prepared test scripts for Unit testing, participated in system integration testing (SIT), user acceptance testing (UAT). Serial number profile and configured serialization procedure to generate serial number for sub-assembly parts produced in-house, Sub Contracting process, Capacity planning / Capacity levelling,
• Introduced 2d Barcode scanner to issue coils which are relevant to production order and issue panels to body shop and paint shop in order to identify right panel using batch determination carried by production order
• Prepared BRND (Business Requirement Narrative Document) in the template provided by Confidential similar to AS-IS in SAP and prepared business blue print document, Developed specifications for RICEF objects (FSP), User training, configuration, integration workshop between supply chains.
• Master data template for uploading master data, Cut over activities, inventory counting etc. Testing (Unit & Integrating) prepared test script in the template issued by Confidential motors, Japan.
• Customized new confirmation screen for entering production confirmation. Implemented Shop floor execution using bar code scanner and new development for label printing.
• Work closely with technical team in developing custom reports. Custom development in the Batch number to distinguish Coils produced to get excise benefit.

Confidential

Functional Consultant - SAP PP

Responsibilities:

• Gathering requirements and prepared business blue print, Functional specification, training manual etc.
• Discrete manufacturing for header material and Repetitive manufacturing (REM) for some child items.
• Implemented Discrete manufacturing using variant Configuration (VC), Defined settings for variant configuration (VC), Worked on defining variants, creating characteristics and class for sales order configuration. Simulated configuration Profile to test object dependencies of type Pre-condition, Selection Condition and Procedures.
• Expertise in SAP Production Planning - Discrete Manufacturing Production Order Process, Planning Process - demand management, Planning strategy, strategy group, requirement type, requirement class, Lot size, safety stock, Availability check, scope of check, MRP, Sales and Operations Planning (SOP), MPS followed by MRP, standard value key, default parameters, plant parameters, Rescheduling horizon, planning horizon
• Expertise in SAP Shop floor control configuration- Order type, order type dependent parameters, plant parameters, number range configuration (for production order, reservation, confirmation, serial number etc…), scheduling parameters, confirmation parameters, status management, configure serialization and serial number profile, batch management for dependents, Schedule margin key, ECM (Engineering Change management), DMS (Document management systems), Capacity planning / levelling configuration, defined and configured overall profile (Time profile, selection profile, strategy profile, display profile etc…), Dynamic safety stock using coverage profile.
• Production Order Execution, Discrete Manufacturing, Shop Floor Control, Serial number management for all sub-assembly, status management, product costing etc.
• Involved in Enhancement activities in shop floor execution for gear box manufacturing plant for operation confirmation and pre-select open production orders and operations to ease data entry.
• Involved in Cut over activities for open production order, WIP stock and provided template for inventory counting and initial stock upload.
• Serial number was activated for components produced in plants and used in Assembly for other plants.
• Prepared RICEFW object for open production order in plant level, technical team to prepare TS. The requirement was tested informal in SAP, later tested in formal testing environment and the report was captured in a pre-defined test template and get it signed by the user to confirm the requirement for closure.

Confidential

Functional Consultant - SAP

Responsibilities:

• Documentation of Business blue print, gap documents, Developed specifications for RICEF objects (FSP), User training, configuration, integration workshop between supply chains, Training manual, Test scripts
• Prepared FSP for developing two customized programs to transfer the requirements to their Manufacturing plant to transfer 14 weeks requirements and another customized program to load one week requirements. After MRP run 14-week requirements the PIR’s created in demand management converted to Planed order which can be convertible to production order only for the dependent requirements but the planned order created for header material are not convertible. The planned order for header materials are only convertible for one week after weekly requirements are loaded by customized program.
• Configured Planning Strategy 52 -Planning without final assembly without Make-to-Stock & planning Strategy 50- Planning without final assembly with make-to-stock using scheduling agreement.
• Configured Demand Management, Master Production Scheduling (MPS) & Material Requirements Planning (MRP), plant parameters, Rescheduling horizon, planning horizon, Activate MRP, Planning file entries, processing key NETCH, NETPL & NEUPL
• Expertise in SAP Production Planning - Discrete Manufacturing Production Order Process, Planning Process - demand management, Planning strategy, strategy group, requirement type, requirement class, Lot size, safety stock, Availability check, scope of check, MRP, Sales and Operations Planning (SOP), MPS followed by MRP, standard value key, default parameters, plant parameters, Rescheduling horizon, planning horizon
• Expertise in SAP Shop floor control configuration- Order type, order type dependent parameters, plant parameters, number range configuration (for production order, reservation, confirmation, serial number etc…), scheduling parameters, confirmation parameters, status management, configure serialization and serial number profile, batch management for dependents, Schedule margin key, ECM (Engineering Change management), DMS (Document management systems), Capacity planning / levelling configuration, defined and configured overall profile (Time profile, selection profile, strategy profile, display profile etc…).
• Prepared Cut-Over strategy and inventory counting template for each material type and involved Cut-Over planning, data upload, go-live and post go-live support.
• Pilot plant run for full life cycle new product development from customer material through engineering design stage through BOM listing and routing data.