Sap Pp/qm Architect Resume
Waukegan, IL
SUMMARY
- Around 10 years of industrial experience, which includes 5 years of leading SAP R/3 Manufacturing modules and Supply Chain Management implementations.
- Experienced in Selling Software and Services to satisfy unique client needs.
- Expert in configuration and customisation of MM, PP, QM, DP and SNP modules.
- Six SIGMA and SAP XI implemented in 2 projects.
- Well experienced with SAP developed patches, X - Steps AFS etc.
- Worked extensively on all modules in pharmaceutical industries and discrete, repetitive.
- Involved in six full life cycle implementations of SAP R/3 Manufacturing module and four UP-Gradation projects.
- Team Lead and Solution Arch. in successful implementations (Pharmaceutical, Discrete and repetitive).
- Good understanding of inter module integration points.
- Thorough knowledge of implementing ASAP Methodology and Express Methodology.
- Organized workshop for business users, wrote Client/SAP version specific System Requirements Specification Documents and Detailed Design Specification Documents for off-shore teams.
- Through knowledge of writing functional specifications for ABAP team and helping enhance the vanilla code to attain the functionality not provided by Vanilla SAP.
- Developed Custom Idocs, Worked with Bapis and advised technical leads about various change pointers and generation methods.
- Devised/Analyzed different interfaces to keep master/transactional data in sync when business needed to operate on different ERPs. (Compliance Suite, WebMethods, Optiva, S & AR, LIMS, QCMAIN etc).
- Worked with Quality Assurance team to ensure proper documentation standards are kept in different phases of the project and FDA regulations are met.
- Responsible for providing project scope, setting and realizing milestone dates.
- Involved in developing and performing unit testing, system integration testing and User Acceptance Testing of MM, PP, PP-PI and QM modules.
- Involved in designing end-user training and providing postproduction support.
- Excellent business and organizational knowledge of various industries.
TECHNICAL SKILLS
PP: Long Term Planning, Sales & Operations Planning, Demand Management
MM: Vendor Master, Material Master, Info Records, Source List
PP: MPS / MRP, Capacity Planning, Flexible planning
MM: Purchasing Requisitions, RFQ, outline agreements, Stock Transport Order.
PP: Make to Stock, Make to Order
MM: Consumption Based Planning MRP, Scheduling agreement
PP: Planned Order types, Production Orders types, Batch Determination Strategies.
MM: Logistics Invoice verification, different Procurement Process along with PR release procedures.
PP: Planned Order types, Production Orders types, Batch Determination Strategies.
MM: Subcontracting, third party processing, consignment stock, Inter-company billing
PP-PI: By-Product / Co-Product, Electronic Batch Record COEBR
QM: Selected sets, Codes & Code groups, Inspection Plans, Inspection Characteristics
PP-PI: PI Sheets, Process Messages, Product costing.
QM: Inspection Methods, Sampling Methods, Sampling Schemes, Dynamic Modification Rules. Vendor evaluation
PP-PI: Planned Order Type, Control Recipes, Batch Balancing, Process order types
QM: Triggering Inspection Lots, Inspection Types. Six Sigma result recording.
PP-PI: MRP views, BOMs, Recourses, BOM
QM: Results Recording, Defects Recording, Usage Decisions, Vendor evaluation
PP-PI: Shop fsloor integration (Interface to Compliance Suite, Web Methods, link to scales, etc)
QM: Inspection Lot Completion, Sample Management, Test Equipment Management and Calibration
PP-PI: Cross-plants planning, Special Procurement Keys, Fore Casting, Work Scheduling.
MM/IM: Physical inventory, Transfer posting, Goods movement (GR/GI), special stocks, physical inventory and reservations
PP-PI: Master Data - Recipes, Resources, BOMs and Process Industry Sheets.
WM: Storage types, storage sections, storage bins, Inbound/Outbound Deliveries
IDOCs: Material Master, Batch Master, Process Orders, BOM’s, RFC on SPRO tables etc
WM: Picking and packing strategies. Route determination and transportation
IDOCs: Material Master, Batch Master, Process Orders, BOM’s, RFC on SPRO tables etc
WM: Shipping point, shipping point determination, Mobile Data Entry.
PROFESSIONAL EXPERIENCE
Confidential
SAP PP/QM Architect
Responsibilities:
- Lead full cycle implementation at multiple locations.
- Worked on SCM WRICEF GAP analysis for ECC to S/4 HANA implementation.
- Implemented the prototype for S/4 HANA simple logistics in 2 US and 1 Canadian plant.
- Lead numerous meetings with Client Counter parts and Business analyst’s.
- Involved in Master Data conversion from legacy to SAP using direct extraction.
- Worked in PP areas of configuration of Master Data (Resources, BOMs and Routings)
- Worked on customizing the Production order, release, confirmations and availability check.
- Interacted effectively with the finance team prior to master-data and configuration with respect to assigning appropriate G/L accounts to the corresponding data.
- Defined order types, unit of measurement conversion checking rules and confirmation parameters in process order management.
- Configured batch search strategy types, search procedures, sort rules, and SLED for various materials.
- Involved in unit testing, integration testing and user acceptance testing.
- Created End User Documentation and Training Materials.
- Worked on PP-WM integration extensively to allow production orders to be confirmed from Custom RF screens.
- Implemented Various OSS notes to solve custom problems in MRP runs, production order release, COGI access control etc.
- Worked on customizing the production order layout.
- Worked on custom reports and enhanced standard SAP reports to enable better reporting and Matrix tracking.
- Worked on MII and PP integration, enabling managers to see Operator by Shift/Line and production.
Confidential, Waukegan, IL
SAP PP-PI/QM COE Lead, S\4 HANA in R&D Architect
Responsibilities:
- Lead the core team in a full cycle implementation of multiple plants across the globe which included countries in Europe and Asia.
- Worked with SAP team from Germany to do the CRP for S\4 HANA.
- Implemented S\4 HANA in the R&D facility for SAP PP and QM.
- Involved in project preparation and Scope control to meet tight deadlines.
- Prepared Business Process and documented blueprint.
- Lead numerous meetings with Client Counter parts and Business analyst’s.
- Involved in Master Data conversion from legacy to SAP using direct extraction.
- Configured Material Master and Master Data.
- Worked in PP-PI areas of configuration of Master Data (Resources, BOMs, Master Recipes)
- Worked on customizing the creation of Process orders, release, confirmations and availability check.
- Worked on design X-Steps, testing them and rolling them out to new sites.
- Interacted effectively with the finance team prior to master-data and configuration with respect to assigning appropriate G/L accounts to the corresponding data.
- Worked on integrating SAP with external tools on LTP and flexible planning solutions to manage the demands coming from Europe, Asia and Africa.
- Defined order types, unit of measurement conversion checking rules and confirmation parameters in process order management.
- Configured batch search strategy types, search procedures, sort rules, and SLED for various materials.
- Designed and implemented Xsteps, and maintained the repository.
- Implemented Xsteps in Multiple languages across the Globe.
- Developed Functional and technical specs to build missing functionality in Xsteps.
- Configured the interfacing of Weigh and Dispense system such as Werum and Felten with process orders.
- Involved in unit testing, integration testing and user acceptance testing.
- Involved in configuration of inspection lots, quality certificates, catalogues, selected sets and profile assignment.
- Change Management - Helped user switch from 4.6c to ECC 6.0.
- Implemented strategies to enable User to use all the new tools in the template.
- Enhanced Standard SAP data screen to allow production runs to be separated.
- Created End User Documentation and Training Materials.
- Modeling and design of messages, transformations, and cross-component integration processes
- Configuration options for managing collaborative processes and message flow.
- Worked on customizing the production order layout.
- Worked on custom reports and enhanced standard SAP reports to enable better reporting and Matrix tracking.
- Worked with R&D to track developments of the new-drugs in the SAP, yet keep the design and process flow simple.
Confidential
SAP PP/ QM Functional Lead
Responsibilities:
- Lead multiple internal delivery initiatives to build internal talent and ready to deliver business solutions.
- Involved in project preparation.
- Prepared Business Process and documented blueprint.
- Lead numerous meetings with Client Counter parts and Business analyst’s.
- Involved in Master Data conversion from legacy to SAP using direct extraction.
- Configured Material Master, Vendor Master and Master Data.
- Worked in PP areas of configuration of Master Data (Resources, BOMs, Master Recipes)
- Worked on customizing the creation of Process orders, release, confirmations and availability check.
- Interacted effectively with the finance team prior to master-data and configuration with respect to assigning appropriate G/L accounts to the corresponding data.
- Defined order types, unit of measurement conversion checking rules and confirmation parameters in process order management.
- Configured batch search strategy types, search procedures, sort rules, and SLED for various materials.
- Configured the interfacing of LIMS (Laboratory Information Management System) with quality management.
- Involved in unit testing, integration testing and user acceptance testing.
- Involved in configuration of inspection lots, quality certificates, catalogues, selected sets and profile assignment.
- Created End User Documentation and Training Materials.
- Modeling and design of messages, transformations, and cross-component integration processes
- Configuration options for managing collaborative processes and message flow.
- SNP Planning Sequence.
- Supply Network Planning Strategies.
- Principle of the Optimizer.
- Planning Process.
- Deployment and Transport Load Builder.
Confidential, Boston, MA
SAP PP/ QM Functional Consultant
Responsibilities:
- Lead the full cycle implementation in 5 manufacturing facilities.
- Involved in project preparation.
- Prepared Business Process and documented blueprint.
- Lead numerous meetings with Client Counter parts and Business analyst’s.
- Involved in Master Data conversion from legacy to SAP using direct extraction.
- Configured Material Master, Vendor Master and Master Data.
- Worked in PP areas of configuration of Master Data (Resources, BOMs, Master Recipes)
- Worked on customizing the creation of Process orders, release, confirmations and availability check.
- Interacted effectively with the finance team prior to master-data and configuration with respect to assigning appropriate G/L accounts to the corresponding data.
- Defined order types, unit of measurement conversion checking rules and confirmation parameters in process order management.
- Configured batch search strategy types, search procedures, sort rules, and SLED for various materials.
- Configured the interfacing of LIMS (Laboratory Information Management System) with quality management.
- Involved in unit testing, integration testing and user acceptance testing.
- Involved in configuration of inspection lots, quality certificates, catalogues, selected sets and profile assignment.
- Created End User Documentation and Training Materials.
- Modeling and design of messages, transformations, and cross-component integration processes
- Configuration options for managing collaborative processes and message flow.
- SNP Planning Sequence.
- Supply Network Planning Strategies.
- Principle of the Optimizer.
- Planning Process.
- Deployment and Transport Load Builder.
Confidential, Boston, MA
SAP PP/QM Functional Lead
Responsibilities:
- Lead life full cycle implementation in three manufacturing plants in Ma.
- Involved in project preparation.
- Prepared Business Process and documented blueprint.
- Lead numerous meetings with Client Counter parts and Business analyst’s.
- Involved in Master Data conversion from legacy system to SAP using direct extraction.
- Configured Material Master, Vendor Master and Master Data.
- Implemented Discrete Manufacturing with Serialization in different Plants under same company code.
- Analysed Standard Part Substitution and Designed custom part sub logic specific to Confidential need.
- Worked on customizing the creation of Production orders, release, confirmations and availability check.
- Interacted effectively with the finance team prior to master-data and configuration with respect to assigning appropriate G/L accounts to the corresponding data.
- Defined order types, unit of measurement conversion checking rules and confirmation parameters in process order management.
- Configured consumption strategies and goods issue logic based on Genealogy.
- Involved in unit testing, integration testing and user acceptance testing.
- Involved in configuration and custom designing of Available to promise calculation in sales and production planning.
- Created End User Documentation and Training Materials.
- Modeling and design of messages, transformations, and cross-component integration processes
- Configuration options for managing collaborative processes and message flow.
- Integrated DP and SNP planning with ECC.
- Implemented various planning strategies, 81 Make to Order and 65 forecast consumption.
- Configured Stock transport orders within company and inter-company STOs.
- Planning Process in the Engineering depart based on Forecast and Forecast consumption of Goods Issue.
- Designed custom reports in BI for Supply demand visibility and Back order processing.
- Designed Custom Front Ends for shop floor activities based on Make to Stock and Make to order processes in the Plant.
Confidential, San Diego, CA
SAP PP-PI/ QM
Responsibilities:
- Worked as a Functional Consultant and involved in a full cycle implementation of multiple plants.
- Involved in project preparation.
- Prepared Business Process and documented blueprint.
- Lead numerous meetings with Client Counter parts and Business analyst’s.
- Involved in Master Data conversion from legacy system to SAP using direct extraction.
- Configured Material Master, Vendor Master and Master Data.
- Worked in to have both discrete and repetitive in different Plants under same company code.
- Worked on customizing the creation of Process orders, release, confirmations and availability check.
- Worked with the business counterparts to standardize Xsteps.
- Held design session to collect X-Step requirement.
- Developed FDS’s to produce missing functionality.
- Interacted effectively with the finance team prior to master-data and configuration with respect to assigning appropriate G/L accounts to the corresponding data.
- Defined order types, unit of measurement conversion checking rules and confirmation parameters in process order management.
- Configured batch search strategy types, search procedures, sort rules, and SLED for various materials.
- Involved in unit testing, integration testing and user acceptance testing.
- Involved in configuration of inspection lots, quality certificates, catalogues, selected sets and profile assignment.
- Created End User Documentation and Training Materials.
- Change Management - Helped user switch from 4.6c to ECC 6.0.
- Implemented strategies to enable User to use all the new tools in the template.
- Modeling and design of messages, transformations, and cross-component integration processes
- Configuration options for managing collaborative processes and message flow.
- SNP Planning Sequence.
- Supply Network Planning Strategies.
- Configured Stock transport orders within company and inter-company STOs.
- Planning Process.
- Deployment and Transport Load Builder.
Confidential, IL
SAP PP /MM/QM
Responsibilities:
- Performed AS-IS and TO-BE analysis and presented the TO-BE business process to the process-owners for approval.
- Configured and set up the organization structure - Plants, purchasing organization, purchasing groups, storage locations and MRP controllers.
- Configured Stock transport orders within company and inter-company STOs.
- Configured Purchase Info records, Source List and Quota Arrangement to enable Automatic PO generation.
- Creation of MM master data in R/3 including Materials master, Vendor master, Info Record, Source List, etc.
- Extended the materials using a Customized program for material master mass extension.
- Configuration of different parameters for Material master, Vendor master, and purchasing master data.
- Defined valuation control, areas, classes, account grouping and automatic account assignments for movement types.
- Configuring and defining the checking rule and availability check.
- Configuration of Goods Issues, Goods Receipts, Automatic Movements, Reservation, Movement Types and other relevant objects in Inventory Management
- Setting up Material posting period to allow materials receipt.
- Interacted effectively with the finance prior to master-data and configuration with respect to assigning appropriate G/L accounts to the corresponding data.
- Configured and Designed the Warehouse management system.
- Complete configuration of WM module for different Putaway and Picking strategies, movement types and interface with MM, SD modules.
- Change Management - Helped user switch from 4.6c to ECC 6.0.
- Implemented strategies to enable User to use all the new tools in the template.
- Inbound/Outbound Deliveries, Automatic/ Manual creation of Bins, Mobile Data Entry ( RF Devices), Goods Receipt / stock transfer with auto transfer order creation with IM activities
- Created Integration Test Scenarios for all MM/WM related transactions & reports.
- Performed Unit and Integration testing along with negative and regression testing.
- Modeling and design of messages, transformations, and cross-component integration processes.
- Configuration options for managing collaborative processes and message flow.
Confidential, Alexandria, LA
SAP PP/MM/QM
Responsibilities:
- Worked as a Functional Consultant and involved in a full cycle implementation.
- Involved in project preparation.
- Prepared Business Process and documented blueprint.
- Lead numerous meetings with Client Counter parts and Business analyst’s.
- Involved in Master Data conversion from legacy to SAP using direct extraction.
- Configured Material Master, Vendor Master and Master Data.
- Worked in PP areas of configuration of Master Data (Work Centres, Routing)
- Configured Work Instruction sheets and worked on creating production orders, release, confirmations and availability check.
- Interacted effectively with the finance team prior to master-data and configuration with respect to assigning appropriate G/L accounts to the corresponding data.
- Defined order types, unit of measurement conversion checking rules and confirmation parameters in production order management.
- Worked on production orders and confirmation of production orders through Bapis.
- Configured batch search strategy types, search procedures, sort rules, and SLED for various materials.
- Designed and implemented Variant configuration, and maintained Super BOM, routing and object dependencies.
- Configured the interfacing of LIMS (Laboratory Information Management System) with quality management.
- Involved in unit testing, integration testing and user acceptance testing.
- Involved in configuration of inspection lots, quality certificates, catalogues, selected sets and profile assignment.
- Created End User Documentation and Training Materials.
Confidential, Rochester, NY
SAP PP/MM/QM & APO SNP integration
Responsibilities:
- Worked as a Functional Consultant and involved in a full cycle implementation.
- Involved in project preparation.
- Prepared Business Process and documented blueprint.
- Lead numerous meetings with Client Counter parts and Business analyst’s.
- Involved in Master Data conversion from legacy to SAP using direct extraction.
- Configured Material Master, Vendor Master and Master Data.
- Worked in PP-PI areas of configuration of Master Data (Resources, BOMs and Routing)
- Worked on customizing the creation of Process orders, release, confirmations and availability check.
- Interacted effectively with the finance team prior to master-data and configuration with respect to assigning appropriate G/L accounts to the corresponding data.
- Defined order types, unit of measurement conversion checking rules and confirmation parameters in process order management.
- Configured batch search strategy types, search procedures, sort rules, and SLED for various materials.
- Designed and implemented Variant configuration, and maintained Super BOM, routing and object dependencies.
- Configured the interfacing of LIMS (Laboratory Information Management System) with quality management.
- Involved in unit testing, integration testing and user acceptance testing.
- Involved in configuration of inspection lots, quality certificates, catalogues, selected sets and profile assignment.
- Created End User Documentation and Training Materials.
- Modeling and design of messages, transformations, and cross-component integration processes
- Configuration options for managing collaborative processes and message flow.
- SNP Planning Sequence.
- Supply Network Planning Strategies.
- Worked on the Planning Process.
- Deployment and Transport Load Builder.
Confidential, NJ
SAP PP-PI/WM
Responsibilities:
- Worked as a Multi-Functional, Multi-Project Consultant involved in both full life cycle implementation and Up-gradation Project.
- Development of new programs i.e. ZBALOC, ZBSYNC, ZQAC2 etc for Bottle/Batch level tracking.
- Business Process and documented blue prints design based on the NON-SAP BA team discussion.
- Prepared functional specifications and configured based on client requirements.
- Configured Plants, Storage Locations, Purchase Organizations and Purchase groups.
- Configured purchasing activities including purchase order processing, Purchase requisitions, Info records, Release procedures and maintained pricing conditions.
- Defined partner schemas and assigned to account groups.
- Implemented SOP, Demand Management, MRP, MPS, capacity planning, and classification.
- Configured Inventory Management Parameters for all Goods movements like Goods Receipts, Goods Issues, Reservations, GR for blocked stock, Goods returns etc.,
- Configured the system for Stock Transfer between plants and storage location to storage location within plant.
- Configured creation of storage locations automatically for different movement types with Goods issue/Transfer posting and Goods receipt.
- Configured Material Master Records including defining material types, defining the MRP views required as per the user requirement for PP/PI.
- Configured “Bill of Materials” for finished materials and Semi-finished materials as per requirement.
- Configured resources including defining of work center formulas and control keys as required.
- Configured dynamic availability check and setting up of missing part check.
- Carried out the configuration settings of PP module and batch-process for production of pharmaceutical products.
- Helped in maintaining backorder processing, back flushing, and automatic goods movements.
- Setting up discussions with FI/CO, and SD leads at various stages to ensure the proper and correct account postings for all goods movements.
- Configured the Process Management system by setting process instructions, types and created process messages.
- Worked extensively with the Shop Floor Control including creation of Process Order types, Resources, Goods Movements, Operation confirmation and Availability checks.
- Ensure customer satisfaction by delivering the speed and quality of service level that customers expect.
- Implemented Quality Management module with emphasis on QM in Production with respect to statistical process control.
- Created inspection plans, master inspection characteristics and inspection methods.
- Worked on results and defects recording and usage decision making for transfer posting of quality stock.
- Worked on GI/GR for Purchase Orders, Sales Order, Stock transfer and Transfer posting.
- Identified the training needs and trained the core users. Participated in the preparation of customization documents and users manual.
Confidential
SAP PP
Responsibilities:
- Documented blue prints design based on the BA team discussions.
- Prepared functional specifications and configured based on client requirements.
- Configured Plants, Storage Locations, Purchase Organizations and Purchase groups.
- Configured purchasing activities including purchase order processing, Purchase requisitions, Info records, Release procedures and maintained pricing conditions.
- Implemented MRP and Capacity requirement planning.
- Configured Inventory Management Parameters for all Goods movements like Goods Receipts, Goods Issues, Reservations, GR for blocked stock, Goods returns etc.,
- Configured the system for Stock Transfer between plants and storage location to storage location within plant.
- Configured Material Master Records including defining material types, defining the MRP views required as per the user requirement for PP/PI.
- Configured “Bill of Materials” for finished materials and Semi-finished materials as per requirement.
- Configured resources including defining of work centre formulas and control keys as required.
- Configured dynamic availability check and setting up of missing part check.
- Carried out the configuration settings of PP module and batch-process for production of pharmaceutical products.
- Helped in maintaining backorder processing, back flushing, and automatic goods movements.
- Setting up discussions with FI/CO, and SD leads at various stages to ensure the proper and correct account postings for all goods movements.
- Worked extensively with the Shop Floor Control including creation of Production Order types, Resources, Goods Movements, Operation confirmation and Availability checks.
- Ensure customer satisfaction by delivering the speed and quality of service level that customers expect.
- Created inspection plans, master inspection characteristics and inspection methods.
- Worked on results and defects recording and usage decision making for transfer posting of quality stock.
- Worked on GI/GR for Purchase Orders, Sales Order, Stock transfer and Transfer posting.
- Identified the training needs and trained the core users. Participated in the preparation of customization documents and user’s manual.