OBJECTIVE:

Highly motivated professional with a background in Rapid Prototyping/Machining, 3D CAD, Lean Manufacturing, Continuous Improvement and Supply Chain seeking for permanent engineering position where my skills and ability will enhance the company’s success and there by my own growth.

TECHNICAL SKILLS:

Computer: 3D CAD Modeling (Pro Engineer), Minitab, SAP, Microsoft Office Software, Basic knowledge in PLC and CNC.

Language: Bilingual in Spanish (Able to speak, write, read)

Machine: Lathe, Drill Machine, CNC, Additive Manufacturing (FDM/DMLS).

PROFESSIONAL EXPERIENCE:

Confidential, McAllen, Texas

Welding Manufacturing Engineer

Responsibilities:

• Uses simple statistical tools and Designed Experiments (DOE) in process problem - solving and process improvement; Uses more sophisticated statistical tools and DOE techniques in problem solving and process/product improvement.
• Assures quality and repeatability of processes and products and manage overall technical files and drawings to support Quality Inspection Criteria. Supports quality and ISO systems related to the Tooling and Machine Shop.
• Project Delivery Metrics (Stated objectives realized, on budget - capital and expense, on time)
• New product introductions
• Work on a daily basis with equipment & fixtures vendors ( technical review, quotation, requisition, installation, validation)
• Prepares Appropriation Requisitions (AR’s) with regards to new constructions, Capital Expenditure for tooling equipment and manage cost.
• Uses rigorous processes and technical knowledge to build detailed technical understanding for key process steps
• Functions as a team member or team leader on focused projects.
• Implements and documents material, process and/or equipment changes.
• Manage Construction of new tooling - tracking to project metrics of cost and timing, reporting progress to project teams.
• Manage tooling vendors and act as point of contact on new tooling projects.
• Work with tooling vendors and process engineers in the debug and validation of new tooling.
• Takes overall department leadership in tooling life-cycle management, including leadership of tooling rebuild and replacement programs, and maintenance of critical spares and component parts.

Confidential, Warsaw, Indiana

Manufacturing Engineer II

Responsibilities:

• Design for Manufacturing review, Production Line criteria and manufacturing process design. Work with a cross-functional team to determine capital cost, standard time, line capacities, operators head count, pilots runs and cell manufacturing line design.
• Lead Screen Drapery department for Cell Manufacturing methodology implementation using Lean Manufacturing principles which helps to increase production from 40% to 120% efficiency with limited resources.
• Design and implementation of assembly fixtures in order to help manufacturing floor productivity.
• New Product Introduction/Launching. Apply Lean Manufacturing and Continuous Improvement techniques for line set up, Training, Manufacturing SOP’s and review engineering drawings.
• Lead and create cycle time studies in order to establish machine and process capability (CNC, AMADA Laser Cutting, Welding, and Bend Press).
• Lead manufacturing process, and procedural training to assembly operators & production supervisors in high pressure/demand manufacturing & engineering environment (400+ Associates).
• Prepare equipment documentation, Standard Operation Procedures, and Preventive Maintenance schedules.
• Prepare Capital Expenditure Request Form (CERF) for Return on Investment (ROI) justification on capital expenditures/projects.
• Coordinate installation, setup, and transfer/release of new manufacturing lines from a Da-Lite plant. Provide training, machines set ups and introduce new manufacturing processes.
• Leading projects under core values as Integrity, Customer Responsiveness, Innovation, Passionate Contribution &Empowerment and Continuous Improvement.
• Project management, Plant Layout and Continuous Improvement Lead initiatives.

Confidential, Warsaw, Indiana

Manufacturing Engineer (Contractor)

Responsibilities:

• Assist with procurement and installation of AM Machines for Industrial Assembly Tooling and Fixtures.
• Improve station ergonomics by designing new assembly tooling and station layouts, which are /product sensitive.
• Support 6.7 Turbo Diesel Engine Paint Process.
• Effectively ability to diagnose variability in the manufacturing processes using Continuous Improvement tools.
• Demonstrated breadth and creativity in successful fixture design, versatility with design and rapid prototyping (FDM) tools and methods, and a strong understanding of design and creative process in Pro Engineer Design.
• Train operators and skilled trades on new processes and equipment. (Experience in union environment)
• Work as a team leader in 3D CAD models for AM fabrication, processes, documentation, fabrication and testing.
• Assist in developing Process Improvement Methodologies, Root Cause Analysis (RCA) and DFM Activities.
• Work as a team lead in a team environment as well as facilitating cross-functional teams.
• Work in Process Validation, MCRs, PFMEAs and Poke Yokes Implementations.
• Effective detection and prevention of bottlenecks in the production line.
• Display individual leadership skills, A3 problem solving methodology.
• Experience in Assembly Line design/purchase/installation, Equipment layout.
• Reducing manufacturing costs by using Lean Manufacturing and 6S tools, and continuous improvement initiatives.