SUMMARY:

Senior Mechanical (Mechatronics) Engineer with over 13 years of experience. Proven ability to design new products with 3D CAD Software, develop manufacturing processes, FEA Simulation and analysis using CAE software, design validation and project planning. Experience with power electronics for automotive - electric vehicle, die casting, 3d printing, sheet metal design, plastic injection molded design. Familiar with battery systems - lithium-ion Battery Technology for hybrid and DC Fast Chargers.

TECHNICAL SKILLS:

3D CAD Design/DFM: NX 11, Creo Parametric 5.0, SolidWorks 2018, Catia V5/V6

PLM/PDM: PDM windchill, Teamcenter, SolidWorks EPDM

Design and Development: Design for Six Sigma (DFSS), DFMEA, DVP&R, APQP

Electric skills: Harness gauge calculation, routing, creepage and clearance, HVIL

FEA Analysis, CAE:: Ansys, SolidWorks Simulation, Creo Simulate

Quality: GD&T ASME Y14.5 2009, ASME Y14.100, CS 00056, GMW3172

PROFESSIONAL EXPERIENCE:

Sr. Mechanical Engineer

Confidential, Livonia, Michigan

Responsibilities:

• Designed and developed Concept Inverters (DC to AC) design for Electric Vehicles (BEV), validated complete design with power modules IGBT, DC link capacitor, current sensors, HVDC busbars, AC busbars, HVDC and HVAC connectors, EMC shield.
• Prepared complete top-level 3D CAD assembly, assembly drawings and component drawings using SolidWorks 2018 or Creo Parametric 5.0 and GD&T (ASME Y14.5).
• Developed 3-in-1 Inverter design (E-axle) for electric vehicles (E-motor, gear box and Inverter) and prepared documents for tech review at OEM’s to win the program.
• Performed Initial calculations to determine performance analysis, stress analysis, tolerance stack-up analysis, etc.
• Created AutoCAD DXF layout for Gate drive, Control Board and Y-Cap PCB considering keep out area.
• Developed DFMEA documents for traction Inverter mechanical portion.

Product Design Engineer

Confidential, Plymouth, Michigan

Responsibilities:

• Performed advanced product design and develop 3D models, assembly drawings, component drawings using SolidWorks or Catia V5, GD&T (ASME Y14.5).
• Utilized engineering tools such as FEA, DFMEA to validate product design.
• Maintained program specific open issues list and ensure timely closure of all issues.
• Evaluated information provided by the customer as applied to the product/project for completeness and accuracy.
• Performed Cable routing, packaging and design for automotive clients.

Lead Design Engineer

Confidential, Jackson, Michigan

Responsibilities:

• Designed and created 3D models, drawings necessary for prototyping and production with GD&T, bills of materials (BOMs) using SolidWorks 2016.
• Designed plastic injection molded parts for the OEM automotive industry, planned to make 3D metal printed insert (additive technologies).
• Developed jigs and fixtures for checking products to provide accuracy, maintain quality of products and reduce percentage of scrap.
• Consistently demonstrated with and support of all teammates and management.
• Tested products for functionality, durability and appropriateness to application.

Sr. Product Mechanical Engineer

Confidential, Houston, TX

Responsibilities:

• Designed and developed military container products or modified existing products using PTC Creo Parametric and PTC Windchill PLM/PDM Software.
• Reversed engineer managed and supported multiple projects for production using engineering principles and techniques.
• Developed testing criteria as necessary for validating theoretical designs for prototype.
• Responsible for completion of component and product design within time, financial and technical guidelines established with the detailed assistance and approval of the supervisor.
• Identified failures, causes of failures and recommends corrective actions as necessary on existing product designs, BOM etc. and Maintained accurate status reports on all projects assigned.

Design Engineer

Confidential

Responsibilities:

• Modified and created new products such as HVAC sheet metal enclosures using SolidWorks 2012 3D CAD and done Solidworks simulation as required.
• Modified and created DWG & DXF files using AutoCAD and DraftSight.
• Reverse engineered sheet metal products such as CFD cabinets, Vertical fan Coil units, HVAC fittings.
• Created Job Manufacturing process (job traveler) using Exact Job BOSS (Shop Management) ERP software same as SAP and created CNC Trump Punch Press programs using TruTops Punch Software.

Mechanical Engineering Manager

Confidential

Responsibilities:

• Designed roof curb adapter, seismic roof curb, fan coil unit, louver and related products using SolidWorks 2012, AutoCAD 2010, SDS Shop Data System (SDS).
• Prepared CNC Program for Amada Vipros 255 using Metalix CAD/CAM and develop manufacturing process for production.
• Prepared detailed engineering drawings specifications, added Bill of Material (BOMs), Geometrical Dimension and Tolerance (GD&T) in drawing and certified and stamped drawings for production.
• Made improvements to existing designs, material utilization and minimizing scrap using Solidworks simulation and flow simulation.

Mechanical Design Engineer

Confidential

Responsibilities:

• Designed tools and dies for manufacturing perforated sheets, cable trays, electric panel board and PVC Coated parts.
• Designed and set up process for manufacturing for oven furnace for custom requirement and prepared drawings for stainless steel material cable tray structure for the Pepsi’s leading project.
• Designed axial hydraulic pump for railway project with senior engineer and set up process for manufacturing.