SUMMARY:

• Implementation experience of 7 years of full life cycle projects, besides extensive background in upgrade, production support and testing of SAP PP, QM and MM modules.
• Experience in all aspects of project work: Requirement gathering, design, Configuration, unit testing, Integration testing, Documentation, Data Conversion/Migration, End user Support and Training.
• Hands on experience in gathering business requirements, business process analysis, GAP analysis, and preparation of Proof of Concepts for delivering SAP solutions.
• Provide Go - Live and Post-Go-Live support and perform production support consultant role.
• Expertise in Discrete Manufacturing, Repetitive Manufacturing.
• Good knowledge of PP-PI, Master recipes, PI sheets.
• Strong Cross Functional Experience with integration of Quality Management (QM) with Production Planning (PP), Material Management and Warehouse Management functionalities
• Hands-on experience in blueprinting, QM configuration for QM in manufacturing industry, QM in procurement, production, and sales & distribution.
• Implemented Capacity Scheduling, Capacity planning, Long Term Planning, Sales & operation planning.
• Has worked on PP discrete industries in Engineer-to-Order (ETO), Make to Project, MTS, ATO, and MTO environments including length-based management of materials.
• This includes setting up of master data, MRP, production order, CRP, and Variant Configuration (VC). Has worked on interfaces to Manufacturing Execution Systems (MES) using PP-PDC and custom interfaces.
• Experience working on integration of PM with other modules such as MM, QM, PP, Asset management and SM.
• Handled data uploads and maintained timeline schedules using LSMW
• Worked extensively with HP Quality Center
• Extensively worked on PM, QM and MM Unit testing, UAT, regression and Integration testing.
• Implemented deterministic & Consumption based MRP.
• Basic knowledge on SCM.
• Implemented in Variant Configuration with Engineering Change management (ECM).
• Implemented MTS, MTO, and ETO processes on different SAP projects assignments.
• Having implementation experience of Repetitive & Discrete Manufacturing.
• Hands on experience in QM module: In process inspection, Basic data like defining catalogs, inspection characteristics (MICs), sampling procedures, Inspection plan.
• QM Module: Inspection lot creation, result/ defect recording, Quality notification and certificates.
• Proficient in LSMW, SAP queries, Custom functions in Variant Configuration, Serialization, and SAP LIS.
• Quick learner, Self-motivated and problem-solving skills.
• Excellent technical analytical skills as well as logical reporting skills.
• Good team player with an ability to work independently in a time sensitive environment

TECHNICAL SKILLS:

ERP Applications: SAP R/3 4.6C, 4.7, ECC 5.0, 6.0.

Programming languages: C, C++.

Operating Systems: Windows XP/9x/2000/Vista.

Packages: MS Office, Visio.

Database: My S

PROFESSIONAL EXPERIENCE:

Confidential, Mankato, MN

SAP PP/QM/MM Functional Consultant

Environment: SAP ECC 6.0

Responsibilities:

• Analyzed the as-is condition of the client, existing manufacturing system and carried out the to-be analysis, business process re-engineering and configuration.
• Successfully implemented the QM module with quality planning, inspections, digital signatures, audit trails, and batch status management
• Generated Quality Notifications for the Non-Confirming Materials during procurement of materials from Vendor and during Production
• Quality Certificates generated from the Preferred Vendor during Procurement and for the finished goods during Delivery
• Organized legacy data and used LSMW to successfully load all records
• Designed workflow diagrams and flow charts in Microsoft Visio to map the business process.
• Set up QM Master Data such as Code Groups and Selected Sets, Master Inspection Characteristics, and Inspection Plans.
• Used net requirements planning strategy and transferred data to Demand Management.
• Implemented Repetitive manufacturing environment for production activities.
• Performed fit-gap analysis. Conducted Business discussions with core team and business process workshops for Blue print design. Prepared Blue Print Documentation
• Documented critical changes, trained client team about the new system functionality and tested the integration of the PP, QM and MM modules.
• Participated in configuration and customization of PP functionalities: Master Data (Materials, BOMs, Resources and Production Versions), Product Master Data, MRP, Work centers, Routing.
• Configured and executed the shop floor activities including creation of orders, conversion of planned orders, printing of shop papers, goods movements, order confirmations and availability checks.
• Co-ordinated with technical consultants (ABAP consultants) and gave functional specifications for customizing reports according to the user requirements.
• Involved and coordinated unit and integration testing with other modules and created test scenarios.
• Implemented Detailed Scheduling, Capacity Planning, Evaluation and Levelling to allocate operations to resources Configured PI sheets, process messages and process instructions.
• Interacted with the Controlling team to solve issues related to costing sheet, activity pricing, work center, activity type and cost center assignment mapping, and product cost collectors.
• Achieved the Go-Live date and gave Go-Live and Post Live Support. Conducted end user training, institution of help desk and end user documentation

Confidential, Greenville, SC

SAP PP/QM ERP Specialist

Environment: SAP ECC 6.0

Responsibilities:

• Successfully implemented the QM module with quality planning, Non-audit trails, Quality Non-Conformance and batch status management.
• Generated Quality Notifications for the Non-Confirming Materials during procurement of materials from Vendor and during Production
• Among the tasks that I completed were process analysis and mapping, configuration, final testing, QM documentation and validation
• Quality Notifications were designed for use in product and customer complaints, vendor audit recording and Quality Info records for vendor control.
• Configured the QM master data Sampling Schemes, Sampling procedures, Dynamic modification rules, master Inspection characteristics, Inspection methods, Classes, QM procurement Activity through control keys, Inspection Setup, Inspection plans.
• The QM processes included sampling using WM, inspection and digital signatures.
• Responsible for the post cutover support of quality planning, inspections utilizing sample drawing procedures for physical samples, and enhanced quality notifications using workflow.
• Designed and Configured the Plant Parameter for Quality Management.
• Worked closely on integration of BMS to Fiori App to SAP.
• Involved with SOA and PI team for integration between BMS & SAP.
• Created NCR’S while working on Fiori App.
• Designed workflow diagrams and flow charts in Microsoft Visio to map the business process.
• Set up QM Master Data such as Code Groups and Selected Sets, Master Inspection Characteristics, and Inspection Plans.
• Involved in Pre-Go Live & Post-Go Live.
• Worked on validating the use case scenarios and UAT System Testing.
• Worked along with technical consultants and developed customized reports for PP and MM module.
• Defined Control Keys, Confirmation Parameters based on different Order types for various Production Orders
• Involved in migrating Quality system data from Copics (ENCR) to SAP(NCR).
• Trained users in Rework process (Long-Term, Short- Term), Scrap process also on new system.
• Involved in Customizing Non- conformance system and Scrap Process and helped in implementing vendor bill back.
• Worked closely with Technical team in resolving the defects.
• Created user stories in Jira and assigned users to their queues and roles.
• Created manuals for MIGO Steps for Long term and short-term process.
• Involved in creating IDoc’s manually by changing the data also through automation.
• Generated IDoc's reports using Excel.
• Gave on call support to teams working in different locations.

Confidential, Windsor-VA

SAP PP/QM Functional Consultant

Environment: SAP ECC 6.0

Responsibilities:

• Involved in analyzing and documenting the AS-IS business process and finalizing the To-Be conditions.
• Gathered the requirements from users, analyzed them and prepared functional specifications for implementing the same.
• Involved in configuring the make- to- stock strategy, defining requirements type and allocating the requirements class.
• Create new generic items with complete rule sets, using either configuration information or table based validation information.
• Maintains item information and troubleshoots issues related to item master, BOM and associated master data requirements.
• Completing the Line design for each product line and optimizing inventory point in SAP PI with integration to QM
• Created and documented master data rules and functionality for the QM module.
• Responsible for unit testing and QM of interfaces
• Worked with Handling Unit Management to reflect packing based logistics structure.
• Implemented Batch Management internal number release during the goods receipt process.
• Responsible for configuration of PP module including Master Data, Plant, Production orders, MRP; configuration migration/transport Management for project clients and Production System.
• Documented and executed configuration of QM module in line with best practices and business requirements as determined by key stakeholders.
• Customized PP in the following areas: Material Master, BOM, Work Centers, and Routings.
• Defined process and documentation for master data management (MDM) within the QM module.
• Experienced in configuration of QM master data like Quality Information record, Quality Plan and Sampling procedure.
• Responsible to configure SAP in MM/PP to accommodate design requirements including procurement and manufacturing processes
• Configure SAP Materials Management (MM), Production (PP, SOP, MRP) and Controlling(CO) To support new costing, material planning and hardware order fulfillment processes
• In Material Management (MM) Inventory Postings, Stock Availability, Outside processing, Integration to WM.
• Extensively worked on PM QM and MM Unit testing, UAT, regression and Integration testing.
• Maintain CIF Integration Model for Master & Transaction Data. Transfer between ECC & APO.
• Ensuring Data Continuity & Quality between APO & ECC using the CIF functionality.
• Resolve ATP confirmation error on exception workbench for sales order in different error in ATP check & exception contract.
• Understanding the entire supply chain configuration currently implemented in the SAP SCM environment and suggesting changes in business process/ master data/ batch jobs.
• Resolve ATP confirmation errors on exception workbench for sales orders in different errors in ATP check and exception contract.
• Defined Work Center categories, capacity categories, shift sequence and period pattern keys for estimating available capacity, work center formula and key for performance efficiency rate for costing.
• Execute upload and test the data accuracy as per defined procedure.

Confidential, Holland- MI

SAP QM Functional Consultant(Implementation)

Environment: SAP ECC 6.0

Responsibilities:

• Experience Covers QM blueprinting, realization, testing/validation, cutover and go-live activities.
• Configured, Designed and Implemented Catalogs, Inspection Characteristics, Inspection Methods, Sample Determination, QM-Specific Data in Material Master and Dynamic Modification Rules.
• Designed and Configured Material Specification, Inspections Plans for Inspection Planning.
• Processing of Inspection Plans with Reference to Operation Sets, Processing of Header Data, Processing of Operations, Processing of Inspection Characteristics in Quality Planning.
• Among the tasks that I completed were process analysis and mapping, configuration, final testing, QM documentation and validation.
• Quality Notifications were designed for use in product and customer complaints, vendor audit recording and Quality Info records for vendor control.
• The QM processes included sampling using WM, inspection and digital signatures.
• Responsible for the post cutover support of quality planning, inspections utilizing sample drawing procedures for physical samples, and enhanced quality notifications using workflow.
• Designed and Configured the Plant Parameter for Quality Management.
• Designed and Configured the control key - defining the payment control within quality management.
• Designed and Configured the Blocking reason - to restrict the vendor supply in case of quality deviation.
• Defined catalogue type, configuration of valuation mode and sampling type.
• Configured the inspection type to define different types of inspection control.
• Defined and Implemented default values for inspection type - controls lot creation.

Confidential, Andover- MA

SAP PP/QM Functional Consultant (Full Life Cycle)

Environment: SAP ECC 6.0

Responsibilities:

• Involved in Business Blueprints, Realization, Final Preparation, Cutover and Post Implementation.
• To have a mutual understanding with business and get design sign off from business to start implementing the demand planning module as per the blueprint.
• Involved in configuring the make- to- stock strategy, defining requirements type and allocating the requirements class.
• Part of the core member team to complete SAP implementation from end to end.
• Responsible for business process analysis and blue print
• Worked very closely with development team, provided functional specifications and interfaces object testing.
• Providing the Master Data Templates to the core users.
• Configurations of PP with make to stock (10) and make to order scenarios (20).
• Configured the Master Data: - BOM, Work center (Parameter, Formula, Standard value key and Shift-sequences) Routing (Material type assignment, Control-key, Reduction-strategy Set up type and Wage-group) Resources, Master-Recipe and Production-Version.
• Configuration of plant parameters for various plants which include Number-ranges (Planning-run), MRP plant parameters, Special procurement key.
• MRP based planning, Reorder based planning and forecast based planning.
• Configuration of order-types and Assigning Number range for each order type group, order type dependent parameters, Order-Control, order confirmation parameters, scheduling parameters, production scheduling profile, Settlement-Profile Etc.
• Managing and resolving the integration issues of PP with FI/CO, MM and SD modules.
• Functional specifications to Technical Consultants for Outputs.
• Transferring Master data from Non-SAP to R/3 System by Using tool like BDC.
• End user training and preparing the user manuals and training tutorials.
• Updating the end user’s documentation to suit the client process.