SUMMARY:

• 8+ years of functional experience in SAP Production Planning (PP) and Material Management (MM)
• 2 full life cycle implementation, 1 enhancement and 1 upgrade experience.
• Integration between SAP PP, SAP MM with Quality Management (QM), Warehouse Management (WM), Inventory Management (IM), Demand Planning, Sales and Distribution (SD), Finance and Control (FI - CO).
• Pharmaceutical Industry Knowledge and Good Manufacturing Practices (GMP) Knowledge
• Excellent knowledge in Microsoft Office tools like MS Access, Excel, Word, PowerPoint, Outlook, Lotus Notes Publisher, etc.
• Experience in understanding the client requirements and configure the system as per the business requirementsSAP Skills:
• Master Data: Material Master, Bill of Material, Work Center, Routing, Rate Routing, Production Version, Resources, Class and Characteristics, Master Recipes, PI Sheet, Control Recipe
• Extensively worked on Process Orders, Production Orders, Control Cycle Record
• Worked on Business Scenarios like Make to Stock (MTS) and Make to Order (MTO)
• Training: Training material development, training data development using simulation tools UPK, UPerform. Conducted workshops, presentations and production floor assistance.
• P2P: Requisition, Purchase Order, Goods Receipts, Goods issues, Invoice verification, Inventory Management, Physical inventory, Pricing, MRP, Batch management
• Demand Management: SOP - Info Structure, Product group, Requirement transfer, Rough cut Planning
• Long Term Planning: Planning Scenario, Scheduling Parameter for LTP, Forecasting
• Variant Configuration: Variant tables, custom variant functions, constraints, dependency nets, selection conditions, preconditions, procedures, order processing, planning strategies, requirement classes, PP-Super BOMs & Routings, characteristic based pricing/ planning, MRP types and sales order costing.
• Planned Independent Requirements, Requirement Types and Planning Strategies
• Material Requirement Planning: MRP, MPS, Plant Parameter, MRP Controller, MRP Area, Scheduling parameters, Lot Size, Special Procurement, Stock Transfer, Scope of Planning, Single Item Planning, Multi Plant Planning
• Production Orders, Process Orders, Sub-Contracting process orders, Planned orders, Repetitive Manufacturing Profile, Product Cost Collectors, Confirmation parameters, Availability check, Capacity planning
• Material Management: Inventory Management, Storage location, Goods Movement - GI, GR, Stock transfers, Batch Management
• Warehouse Management: Storage bins, Control Cycle, Batch history, Cost Component Split, Inventory at IM Level, Inventory at WM Level, Picking, Put away Strategies, Cross-docking Warehouse movements, Routing, Shipping and transportation
• Extensively worked on Transfer Order(T.O), Transfer Requirements(T.R), Inbound/Outbound Deliveries, Put Away Pick away Strategies, Batch Management, IM and WM Movement Types

TECHNICAL SKILLS

ERP Packages: SAP ECC 6.0, SAP BW 7.0, PeopleSoft

Database: MS-Access, SQL

Software Packages: Lotus Notes, MS-Office, MS project, MS Visio

PROFESSIONAL EXPERIENCE:

Confidential .Geneva, IL

Team Lead, SAP Hyper-care

Responsibilities:

• Lead a team of 6 consultants to provide post Go-Live support in discrete manufacturing environment
• Auto Industry with battery manufacturing, processing of lead metal
• Heavily customized SAP ECC 6.0 for PP, MM (WM/IM) and SD modules
• Coordinated management of tickets to report and resolve issues
• Developed work instructions, quick reference guides, job aids and providen-site production support.
• Assisted power users and end users in familiarizing with SAP through job shadowing.
• Supplemented reports with layouts and variance
• Supported issues related to goods movement, GR, PGI, material documents, physical inventory

Confidential, WA

Sr. SAP Consultant

Responsibilities:

• Enhancement project of SAP PP/PM
• Implemented a solution to retire Lotus Notes Database for the management of Production Resources and Tools (PRT)
• Data gathering from 4 plants about the business process, material and warehouse set up
• Data cleansing and data formatting
• Created master data as material master, routings and work centers using LSMW and Winshuttle
• Configured SAP to connect the PRTs to the work centers and routings
• Configured Transfer Orders and Stock Transport Orders
• Created production order forms
• Created documentation, authored test scripts, conducted System Testing and UAT
• Conducted training sessions for the users and provided support documents

Confidential, PR,

Sr. SAP Consultant

Responsibilities:

• Provided post Go-live support in a repetitive manufacturing environment for SAP PP module & interface with MM, QM, SD and FI
• Conducted training for power users and end users using Oracle UPK
• Created end-user training manual, quick reference guides, post training quizzes.
• Worked with super users and end users to identify and define business requirements and develop business process.
• Supported master data creation as Material Master, BOMs, Routings
• Monitored order confirmation and backflush of material on shopfloor
• Supported the transition from legacy system to SAP during black out period

Confidential

SAP PP-PI Lead Consultant

Responsibilities:

• SME for Procurement-Planning, MRP
• Authored Functional Specification Documents, Test Scripts, Ad-Hoc Query
• Troubleshooted Forecasting and Master Data errors, worked with Electronic Batch Records
• Experience with IDOCs, BAPI, BADI
• Capacity planning and process order scheduling using SAP APO-DS
• Worked with conversion of planned orders to purchase requisitions and purchase orders
• Demand & Production planning for MTO and MTS scenarios
• PP-PI: Process Orders, Master Recipe, Resources, Automatic Batch Creation, Scheduling Parameters, Control Key, PI sheets, Co-Products and Phantom
• Performed root cause analyses on key metrics including Customer Service Level, Actual vs. Scheduled Productions and Master Schedule Stability

Confidential, MO, USA

SAP PP Consultant

Responsibilities:

• Prepared Scope Document for PP Module
• Prepared Organization Structure considering Plants and storage locations
• Prepared Business Process Master List with transactions to be implemented
• Created Business Blue Print Document covering all processes
• Done GAP Analysis and provided customized solutions
• Configured MRP controllers, MRP area and Missing Part MRP Controller
• Configured customer defined lot sizes
• Configured MRP Plant Parameters, Scheduling parameter
• Configured Special procurement Keys for inter plant transfers and sub-contract
• Implemented Net Requirement Planning and Consumption Based Planning
• Configured Scope of Planning for total Planning run
• Implemented Master Production schedule for Finished Products
• Implemented Capacity Planning and capacity leveling
• Configured Shop Floor control with Order Type Dependent Parameters, Scheduling parameters, production scheduling profile, availability check
• Configured confirmation parameter for order types
• Prepared configuration document
• Created user manuals and training documents
• Done Unit and Integration Testing
• Provided Post Go Live Support
• Provided Production support for critical issues
• Responsible for requirement gathering and providing Functional Specifications
• Coordinate with Technical team for new developments

Confidential

SAP Analyst MM/PP

Responsibilities:

• Responsible for the ongoing support and stabilization of Supply Chain and Manufacturing (MM, PP, WM, IM).
• SAP upgrade from 4.7 to ECC 6.0
• Applied SAP OSS notes
• Analysis, design, development, and implementation of system enhancements.
• Functional design
• Functional and cross-functional configuration
• Authoring and executing integration and unit test cases
• authoring and presenting training materials
• Researching and implementing OSS notes
• Monitoring of end-user issues to identify and resolve both system and data errors through configuration, data corrections, or development

Confidential

SAP MM/PP Consultant

Responsibilities:

• Interacted with the Business Owners and analyzed current business processes.
• Conducted As-Is study, Business Process Re-engineering and designed Business Blueprint.
• Performed Gap analysis, incorporated additional fields and functionalities in various documents as required by the client and analyzed the impact on other functionalities.
• Analyzed existing Organization Structure of the client and configured settings in SAP.
• Defined documents types and Item categories for Purchase Requisitions and Purchase Orders for different Business Scenarios as required for the client.
• Made settings for Goods Receipts, Goods Issues, GR for Blocked Stock and Goods Returns.
• Configured Invoice Parking, Tolerance Limits for posting Invoices with Variances, Credit Memos, Subsequent Credits /Debits and Delivery Costs.
• Configured Plant Parameters, MRP Types, Lot sizing Procedures and settings for automatic creation of Planned Orders, Purchase Requisitions and Schedule Agreement Delivery Schedule Lines.
• Configured Release Procedures for Purchase Requisition and Purchase Order, based on Net Order Value, Plant and Purchasing Organization.
• Configured complete Automatic Account determination process based on Valuation Classes and Transaction/Events.
• Identified the requirements and customized the Batch Management scenarios extensively.
• Developed Pricing Procedures with reference to Material, Plant, Purchase Organization and Vendor.
• Made settings for data migration of Transaction data and Master data.
• Identified the criteria for awarding scores and configured the Vendor Evaluation process.
• Developed functional specifications in order to add additional fields such as Number of GR/GI slips for multiple printouts specific to movement type 101 in MIGO transaction.
• Prepared the BPPs for different business scenarios, made presentations and trained end users.
• Developed test scripts and guided Super Users executing UAT.