SUMMARY:

• I am a highly analytical performance - driven engineer professional, experienced in design and manufacture of sheet metal stampings and functional safety controls of automotive systems. I am innovative at cost-effective designs, quality and efficient supply chain procedures.
• I want to pursue a challenging opportunity to implement my skills and project management abilities in cross functional teams in the automotive industry.
• CAD/CAM Controls and Validation Lean Manufacturing / Kaizen / Six Sigma
• Quality Control Functional Safety Cost Control / Scrap Reduction
• Root Cause Analysis Structural and Thermal Analysis Instrumentation
• FMEA Confidential Data Analysis & Documentation

TECHNICAL SKILLS:

Hardware: Woodward ECUs, Kvaser CAN

Software: MS Word, MS Excel, MS Project, MS Power Point

Design and Analysis Software: MotoHawk, MotoTune (Calibration Tool), CANKing, MATLAB, Simulink, AutoCAD 2010, PTC CREO 2.0, Windchill 10.2, ANSYS Workbench, CATIA V5, Abaqus FEA

WORK EXPERIENCE:

Manufacturing Engineer

Confidential

Responsibilities:

• Coordinated shop production and ensured quality control of sheet metal used in fabrication
• Supervised the skilled labor working on Sheet metal using Stamping press and CNC machines
• Applied Lean Manufacturing as necessary during design using AutoCAD and PTC CREO 2.0 , manufacturing, quality and lead time
• Assisted in all phases of the product development lifecycle using Windchill 10.2 , from conceptualizing new product ideas by creating models, developing engineering designs , analysis like FMEA, testing , supporting production and rolling out new and improved products
• Trained in Six Sigma Black Belt and led cross - functional teams through process improvement projects involving cost reduction, quality, and business growth.
• Followed and maintained the highest level of standards for Environment, Health & Safety (EHS)
• Analyzed material flow parameters such as order quantity, schedule, manage replenishment process and set inventory levels to support the business/customer requirement
• Multitasking in competitive and fast-paced environment for timely completion of projects
• Used MODAPTS to determine time and work load of the station
• Measured the edges of the stator and rotor products with Micrometer to detect burr and maintained the quality standards.
• Operated semi-automated crane and PLC stamping press controller for reliable press automation
• Monitored CRM software mainly SAP- QM and solved client queries by providing engineering solutions and follow up KPI: incidents, portal status and response time
• Experienced with word processing and spreadsheet development tools (MS Word and MS Excel)
• Conducted regular meetings to report and discuss progress, issues and actions with R&D, plant personnel and production manager
• Performed Methods Time Measurement (MTM) and responsible for Confidential problem solving

Engineering Trainee (Intern)

Confidential

Responsibilities:

• Reviewed the thermal engineering and management of electronic systems
• Determined the nature of heat transfer (forced convection) required and analyzed boundary layer theory and fluid properties
• Identified the sources of heat and analyzed cooling technique using Heat Sink
• Design methodology, main configuration, materials and manufacturing methods of Heat Sink is reviewed.
• Analyzed the Thermal Interface Material (TIM), air flow patterns (fan) and effects of altitude
• Designed electronic system using 3D CAD software SolidWorks
• Performed Computational Fluid Dynamics ( Confidential ) Analysis and simulate the interaction of fluid with surface defined by boundary conditions
• Created and simulated electronic cooling models of Integrated Circuit (IC) packages and Printed Circuit Boards (PCB) using ANSYS ICEPAK 12
• Used the ANSYS FLUENT solver and ANSYS ICEPAK 12 with robust meshing options to provide fast and accurate thermal results

Confidential

Responsibilities:

• Designed a Simulink model of the system and simulated each mode
• Characterized Matlab programming and Simulink model to obtain the Transfer Function and system response to the road excitation for the bounce and pitch motions
• Lowered the damping coefficients of the suspension system and reduced the oscillations produced
• Design and Validation of Advanced Driver Assistance Systems ( Confidential ) September to December 2015
• Analyzed the requirements and evaluation criteria for Confidential
• Developed Confidential with vehicle hardware in the loop (HIL) simulations
• Case study of Validation of a pre - crash system

Confidential

Responsibilities:

• Analyzing the production techniques of super alloys of Iron, Cobalt, Nickel and Titanium metals
• Reviewed the Hot Forming processes like Forging, Extrusion, Rolling and Drawing and the dependence of temperature and time, deformation, recrystallization temperature, various heat treatment techniques, merits and demerits of the process
• Examined the Cold Forming process like Shearing, Bending, Rolling and Drawing and Crystal Lattice properties and dislocation movements, elastic and plastic deformations, work hardening, merits and demerits of cold forming
• Investment and sand casting of Titanium and production of fasteners and tubes of Titanium is also explored
• Analysis of Antilock Braking System (ABS) June to September 2011
• Analyzed the components and mechanism of controllers of ABS
• Determined advantages and effectiveness of using ABS in different road conditions and steering angles
• Designed Simulink model of Vehicle dynamics
• Analysis of Fatigue (High cycle and Low cycle) and Fracture Mechanics
• Analyzed engine crank model using the ANSYS Workbench
• Assigned the parameters like initial condition, rotational velocity, moment and simulated the results and stress variations
• Parameterized fatigue life