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Mechanical Engineer Resume Profile

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QUALIFICATIONS SUMMARY

  • 8 years of Structural engineer for metallic and honeycomb composite structures and materials for commercial military programs including fatigue analysis
  • 10 years of Thermal Analyst for circuit card assemblies, card cages, and racks, for aerospace, ground and naval environments and EM-Enclosure expertise in defense, electronic warfare systems, satellites, computer, networking and TELCO industries
  • Developing and packaging design tooling, board outline drawings and major input to component placement as they related to EMI, thermal analysis/management, connectorization, form, fit and function
  • Working knowledge in analyzing pipe systems in accordance with ASME B31.3, Y14.5M
  • Vibration, Shock and Thermal qualification testing for typical commercial and military aerospace environments including cryogenic and fuel feed systems.
  • Injection molded plastic parts design using polycarbonate, poly propylene, Amodel and ABS type plastics
  • California Professional Mechanical Engineers PE License M31099 , state of California
  • Design and analysis engineer for high reliability electronic systems at the MEMS Micro Electronic Mechanical Systems , modular, circuit card assembly and rack system levels for the computer, telecommunications, Bio-medical, avionics, military aerospace industry
  • Silicon wafer fabrication and testing experience
  • Director of Hardware Engineering and Operations for software 5x5 Networks
  • Project leader and electronic enclosure packaging design expertise in RF, digital, analog, low/high voltage electronics using plastics, sheet metal and machined parts with consideration for EMI EMC control
  • BGA uBGA technology introduction, fatigue analysis for reliability prediction
  • Design and analysis responsibility for LOX handling and piping fuel systems used for liquid rocket engine development
  • Part and system design responsibility for cryogenic environments
  • Project manager and design engineer for new product developments responsible for schedules and budgets
  • Performed research, design and analyses activities including thermal and structural 3D FEA modeling validation using PRO/ENGINEER Wildfire, PRO/MECHANICA, SDRC, NASTRAN ANSYS
  • Custom low volume and Mid-high volume manufacturing process/production engineering experience
  • Computer literacy of Win7/NT/2000, HP SUN UNIX workstations
  • Facility manager with P L responsibilities including recruiting, hiring and terminations

COMPUTER SKILLS

Nastran / Patran 2000 , Mentor: AutoTherm, ProE Pro/Mechanica v16-Creo 2.0 10,000 hrs , ANSYS 5000hrs , Solid Works 3000hrs , FloTherm 3000hrs , UGNX2 1500hrs , COSMOS 2000 hrs , AutoCad 2002, 4000 , Alegro/Cadance 1000hrs , PADS 500hrs , All Microsoft Office 2011 Products 2000hrs , Solid Edge 500hrs

EMPLOYMENT HISTORY

Confidential

Contract Consultant

  • Principal Mechanical Engineer
  • Mechanical engineering analysis and design for various clients and customers in the HVAC, Piping Installation.
  • Tools: MathCad v15, Spreadsheets, hand calculations

Confidential

Acting Lead Structural Engineer- Contract

Structural analysis, loads development, mass properties, allowable stress determination, fatigue life analyses for military air tanker refueling system for the KC-46, per DO-160, MIL-STD-810, FAR 25 and Boeing Book 2 3 requirements. Explosive Guillotine device analysis employing CCU-44/B explosive charge. Supported Boeing structural CDR action items for closure and next phase development. Carbon Fiber insert analyses for hose reel drum compression.

Tools: ANSYS WB v14.5.7, ProE Creo Parametric 1.0,Windchill, MathCad Prime 2.0, Patran/Nastran v2012.2

Confidential

Contract Engineering Consultant

Principal Structural Engineer

Conducted structural analysis for equipment certification of National Oilwell Varco NOV according to DnV and API oil and gas industry standards organizations. Performed energy conservation measure ECM calculations per California's Title 24 building code and ASHRAE standards, for existing small-medium commercial buildings. This included electrical and mechanical system upgrades for the Matrix Energy Services Corporation, involving the private school contract for PG E, as well as, small-medium businesses contract in Pennsylvania for First Energy Utility.

Tools: ANSYS WB v14.5, ProE Creo 5.0, PDM Link, Windchill, MathCad Prime 2.0, eQUEST v3.2

Confidential

Mechanical Engineer - Contract

Conducted CFD simulations, in the 25-500 knot 28-575 mph velocity regimes to determine aerodynamic loads on motor gear trains, gimbals and aircraft structures. Developed electromagnetic EM sizing and torque estimates for EM motors. Selection, design and analysis of elevation motor, gearhead and drive train system. Conducted stall torque testing for design validation.

Tools: SolidWorks FloSimulation, SolidWorks 2012, PDM Works

Confidential

Thermal Analyst - Contract

  • Thermal Analysis / Advanced Packaging Design Department / PC Client Group PCCG
  • Responsible for component and system level thermal analysis for processor packages and system level notebooks in cooperation with Notebook OEM's to be released in the 2014 time frame. This included validation testing and thermal simulation correlation.
  • Tools: ANSYS Workbench v14.0, IcePak 14.0, Flotherm v9.3, ProE WF v5.0/Creo 2.0

Confidential

Stress / Structural Engineer

Structural and stress analyst for unmanned aerial vehicles UAV on primary and secondary structures. Conducted thermal analysis for electronic payloads. Customers included US Navy, Airforce and Army as well as foreign defense agencies.

Tools: ANSYS WB v14.3-14.5, NASTRAN/PATRAN, CATIA5, SolidWorks

Confidential

Contract Consultant

Principal Mechanical Engineer

Mechanical engineering analysis and design for various clients and customers in the HVAC, Piping Installation.

Tools: MathCad v15, Spreadsheets, hand calculations

Confidential

Principal Mechanical Engineer

  • Thermal Stress Analysis / Advanced Packaging Design Department / PC Client Group PCCG
  • Worked in the Fiber Optics Product Division FOPD developing new applications for new product development, FEA and testing for fiber optic transceivers, including board outline definition, thermal analysis, stress analysis, and advanced packaging for thermal and EMI management. Prototype development included thermal and vibration testing for commercial UL and EU standards for the data and telecommunications industries. Responsible for all thermal-mechanical issues for application engineering AE and creating customer presentations for IBM, EMC, CISCO, JUNIPER, BROCADE, ALTERA, and CADENCE.
  • Tools: ANSYS WB v12.1, v13.0, FloTherm v9.2, ProE WF v5.0, Creo v1.0, SolidWorks 2011, CoCreate v17

Confidential

Principal Mechanical Engineer - Contract

  • Stress / Thermal Analysis / Advanced Packaging Design Department
  • Responsible for new product developments, FEA reports and testing for new markets including internet/IP TV, including board outline definition, thermal analysis, stress analysis, and advanced packaging for thermal and EMI management. Prototype development included thermal and vibration testing for commercial UL and EU standards for the consumer electronics such as computers and flat panel displays
  • Tools: ANSYS Workbench /v11.0, v12.1, IcePak 12.1, ProE WF v4.0

Confidential

Principal Mechanical Engineer

  • Stress / Thermal Analyst / Advanced Packaging Design Department
  • Performed thermal and stress analysis of components, subsystems and system electronics used in communications and data links for ground, sea, air and flight environments This included stress and thermal fatigue analysis using classical and non-classical approaches. Key bid and proposal contributor and planner for the Common Range Integrated Instrumentation System CRIIS , a 250M-350M Air Force contract award won over the Boeing Lead Team. Lead thermal and packaging designer for the Janus Crypto Engine solution used in the ECU, which is known for scrambling and unscrambling encrypting and decrypting signals between any two parties such as military pilots and soldiers on the ground, or between two computers. Lead Mechanical engineer for the Ground Mobile Radio GMR for the Joint Tactical Radio System JTRS resulting in 1.3M/yr cost savings and on the Power Amplifier PA unit and another 50-60K/yr on the Universal Transceiver UT Technology trade studies on carbon fiber molded plastic, sand cast, die cast and machined aluminum enclosures. Consulted on Family of Advanced Beyond Line of Sight Terminals FAB-T qualification testing failures
  • Tools: ANSYS Workbench v12.1, IcePak 12.1, UGNX6
  • Security Interviews Completed but left before awarded

Confidential

  • Stress / Thermal Analyst / EM-Packaging - Contract Consultant
  • Performed aircraft modifications for SINGINT test platforms and electronic payloads for UAV's
  • Tools: ANSYS Workbench v11-with Mechanical, Wildfire 2.0

Confidential

Thermal / Structural Analyst

  • SATCOM Division
  • Conducted stress and thermal analysis using FEA tools and hand calculations for low to high powered TWT's and Klystron type amplifiers deployed for satellite communication systems in Military COTS and commercial markets in ground and shipboard environments. Dissipation of up to 2000 watts with fan cooling using heat pipes and heat sinks. Various systems included Ku, Ka, C, X Tropo Band frequencies. Bid and proposal input for mechanical total packaging solutions for commercial and military customers. Generated reports for customer and internal users. Also responsible for qualification and validation testing support activities. Programs included WIN-T for General Dynamics and NMT for Raytheon. Thermal dissipations up to 2000 watts, shock levels up to 40g terminal saw tooth along with 6.7 Grms, 50-2000 hz random vibration
  • Tools: ANSYS Workbench v11-with Mechanical CFX, Flotherm v6.1, SolidWorks 2007

Confidential

  • Completed stress modeling, analysis and report generation for 21 new part numbers used on the F-35 CV. Durability and damage tolerance analysis DADT related to structural stress and fatigue of rotating and oscillating equipment such as pumps, motors, machined fittings and actuators.
  • Tools: PTC PRO/Mechanica Wildfire 1.0, Team Center, UG v18, ANSYS Workbench v10, MathCad v13

Confidential

  • Aircraft Group
  • Performed stress modeling, analysis and report generation related to structural stress and fatigue for metallic components used on Space Station. Classical hand stress analysis methods based on MMPDS, Bruhn, Roark, etc., for instrument pallets ECL EBCS
  • Tools: FEMAP v9.2, UGS NX NASTRAN 4.0, NASGROW 5.0
  • Security Check approved for NASA Goddard On-Site Access

Confidential

Aircraft Group

Conducted stress modeling, analysis and report generation for 21 new part numbers used on the F-35 CV. Durability and damage tolerance analysis DADT related to structural stress and fatigue of rotating and oscillating equipment such as pumps, motors, machined fittings and actuators.

Tools: PTC PRO/Mechanica Wildfire 1.0, Team Center, UG v18, ANSYS Workbench v10, MathCad v13

Confidential

Created 3D designs and structural analysis for composite antennas on communications satellite systems with heavy emphasis on optical alignment and arrangements

Tools: PTC PROE Wildfire 2.0, MSC NASTRAN 2005, PATRAN 2001

Confidential

Conducted thermal analysis for various circuit cards and electronic enclosures for the B1, B2, B52 avionic systems including conduction, radiation and convection cooling considerations.

Tools: MENTOR: AutoTherm, PTC PROE Wildfire 2.0, MSC NASTRAN FOR WINDOWS

Confidential

Propulsion Systems

Performed structural analysis of solid laminate construction, honeycomb, aluminum and titanium plates and shell structures related to battlefield armaments. Random vibration, ballistic shock, pyroshock and gunfire shock environments of electric power train systems and electronic enclosures per MIL-STD-810F.

Tools: ANSYS 9.0, PRO/Mechanica Wildfire 2.0. Simulink V6.1, Matlab 7.0, Pro/Engineering Wild Fire 2.0

Confidential

Responsible for design and analysis of piping systems, field support, and piping and installation drawings PIDs for the Vogle and Palos Verde nuclear generating stations

Tools: NASTRAN, CADAM, AutoCad

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